Senior Process Engineer, Manufacturing Optimization

Placements24; South Africa; Hybrid; ZAR 900,000 - 1,300,000; Full time

Benefits offered by this job

Competitive salary

Performance bonuses

Medical aid

Retirement fund

Paid time off

Hybrid work model

Professional development

Job summary

Placements24 seeks a Senior Process Engineer to optimize manufacturing operations in Pretoria, Gauteng. You will lead process improvements, develop new workflows, and drive efficiency and product quality across cross-functional teams including production, quality, and R&D.

The role requires a strong engineering background, at least 5 years of experience, and hands-on expertise in Lean and Six Sigma. A hybrid work model and growth opportunities are offered.

Qualifications

• Bachelor's degree in Chemical Engineering, Industrial Engineering, Mechanical Engineering, or related field.
• Minimum 5 years' experience as a Process Engineer or similar manufacturing engineering role.
• Experience with process simulation, data analysis, and SPC.
• Proficiency in Lean Manufacturing, Six Sigma, and other continuous improvement methodologies.
• Strong understanding of manufacturing equipment, automation, and control systems.
• Excellent problem-solving, analytical, and project management skills.
• Excellent communication and interpersonal skills; comfortable in a Hybrid environment.
• Experience in Gauteng region preferred.

Responsibilities

• Analyze existing manufacturing processes to identify efficiency, cost, and quality improvements.
• Design, develop, and implement new processes and technologies.
• Lead process optimization projects using Lean Manufacturing and Six Sigma.
• Develop process documentation (SOPs, PFDs, and P&IDs).
• Troubleshoot production issues and perform root cause analysis.
• Collaborate with equipment vendors and R&D on specifications and integration.
• Train and mentor junior engineers and production staff on new processes and best practices.
• Monitor process performance with key metrics and report findings and recommendations.
• Ensure compliance with safety, environmental, and regulatory standards.

Skills

Process simulation

Data analysis

SPC

Lean Manufacturing

Six Sigma

Project management

Analytical thinking

Communication skills

Education

Bachelor's degree in Chemical Engineering

Bachelor's degree in Industrial Engineering

Bachelor's degree in Mechanical Engineering

Related field degree

Tools

Manufacturing equipment

Automation systems

Control systems

Job description

About the Role

Our client, a prominent player in the manufacturing sector, is seeking a highly skilled Senior Process Engineer to enhance their operational capabilities in Pretoria, Gauteng . This role is pivotal in driving process improvements, optimizing manufacturing workflows, and implementing innovative solutions to boost efficiency and product quality. The ideal candidate will possess a strong engineering background, excellent analytical skills, and a proven ability to lead complex projects from conception to successful implementation. You will work collaboratively with cross-functional teams, including production, quality, and R&D, to achieve strategic manufacturing objectives. This position offers a stimulating environment for growth and the chance to make a tangible impact on the company's success.

Key Responsibilities

• Analyze existing manufacturing processes to identify areas for improvement in efficiency, cost, and quality.
• Design, develop, and implement new processes and technologies to enhance production capabilities.
• Lead process optimization projects, utilizing methodologies such as Lean Manufacturing and Six Sigma.
• Develop process documentation, including SOPs, PFDs, and P&IDs.
• Troubleshoot production issues, perform root cause analysis, and implement corrective actions.
• Collaborate with equipment vendors and R&D teams on new equipment specifications and integration.
• Train and mentor junior engineers and production staff on new processes and best practices.
• Monitor process performance using key metrics and provide regular reports on findings and recommendations.
• Ensure compliance with all safety, environmental, and regulatory standards.

Requirements

• Bachelor's degree in Chemical Engineering, Industrial Engineering, Mechanical Engineering, or a related field.
• A minimum of 5 years of experience as a Process Engineer or in a similar manufacturing engineering role.
• Demonstrated experience with process simulation, data analysis, and statistical process control (SPC).
• Proficiency in Lean Manufacturing, Six Sigma, and other continuous improvement methodologies.
• Strong understanding of manufacturing equipment, automation, and control systems.
• Excellent problem-solving, analytical, and project management skills.
• Effective communication and interpersonal skills, with the ability to work collaboratively in a Hybrid environment.
• Experience in the Gauteng region's manufacturing sector is preferred.
• Willingness to work in a Hybrid model, balancing on-site collaboration with remote work flexibility.

Benefits

• Our client offers a competitive salary, performance bonuses, and a comprehensive benefits package including medical aid, retirement fund, and paid time off.
• The Hybrid work model provides a flexible balance between office-based collaboration and remote work.
• Employees benefit from opportunities for professional development, continuous training, and career advancement within a growing organization.
• This role offers significant exposure to diverse manufacturing challenges and the chance to implement impactful process improvements in Pretoria.
• Join a company that values innovation, efficiency, and employee well-being.