Senior Process Engineer - Energy Production

Placements24; Bloemfontein; Hybrid; ZAR 1,100,000 - 1,500,000; Full time

Benefits offered by this job

Health benefits

Retirement plan

Professional development

Hybrid work model

Job summary

Placements24 in Bloemfontein seeks a Senior Process Engineer to optimize energy production processes, enhancing efficiency, safety and reliability. You will design and simulate processes, resolve operational issues and support commissioning of new units.

The role requires a chemical or mechanical engineering background with extensive process simulation and PFD/P&ID experience, plus a strong focus on safety and continuous improvement.

Qualifications

• Bachelor's degree in Chemical or Mechanical Engineering (Master's preferred).
• 6+ years as a Process Engineer in energy or heavy industry.
• Experience with process simulations and PFDs/P&IDs is essential.
• Strong safety, analytical and problem-solving capabilities.

Responsibilities

• Design, optimize, and troubleshoot industrial processes for energy production.
• Run process simulations to evaluate performance and test designs.
• Lead process safety reviews and ensure regulatory compliance.
• Develop process documentation including PFDs and P&IDs.
• Support commissioning and startup of new/modified units.

Skills

Process simulation

Troubleshooting

Analytical thinking

Teamwork

Attention to safety

Education

Bachelor's in Chemical or Mechanical Eng

Master's degree (advantageous)

Tools

Aspen HYSYS

Aspen Plus

ChemCAD

Job description

About the Role

Our client, a dynamic force in the Energy sector, is seeking a Senior Process Engineer to enhance their production operations in Bloemfontein, Free State. This role is crucial for optimizing and improving the efficiency, safety, and reliability of energy production processes. You will be involved in process design, troubleshooting, debottlenecking, and implementing innovative solutions to meet operational goals. The ideal candidate will have a strong background in chemical or mechanical engineering with extensive experience in process simulation, design, and operational support within an industrial setting. This is an excellent opportunity to make a tangible impact on production performance and contribute to sustainable energy generation. We are looking for a proactive engineer who thrives on technical challenges and continuous improvement.

Key Responsibilities

• Design, develop, and optimize industrial processes for energy production, ensuring efficiency, safety, and environmental compliance.
• Conduct process simulations and modeling to evaluate performance, identify areas for improvement, and test new designs.
• Troubleshoot operational issues, diagnose process inefficiencies, and implement effective solutions.
• Develop and update process documentation, including P&IDs, PFDs, operating manuals, and safety procedures.
• Collaborate with operations, maintenance, and project teams to ensure seamless integration of process changes and new equipment.
• Lead process safety reviews (e.g., HAZOP) and ensure adherence to all safety regulations and best practices.
• Evaluate new technologies and equipment for potential implementation to enhance process performance.
• Support the commissioning and startup of new or modified process units.
• Provide technical expertise and guidance to junior engineers and technical staff.
• Monitor key process performance indicators (KPIs) and drive initiatives for continuous improvement.

Requirements

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related discipline. A Master's degree is advantageous.
• Minimum of 6 years of experience as a Process Engineer, with significant exposure to the energy production or heavy industrial sectors.
• Proficiency in process simulation software (e.g., Aspen HYSYS, Aspen Plus, ChemCAD).
• Strong understanding of thermodynamics, fluid mechanics, heat transfer, and mass transfer principles.
• Experience with P&ID development, process design, and equipment specification.
• Knowledge of process safety management (PSM) principles and practices.
• Excellent analytical, problem-solving, and troubleshooting skills.
• Effective communication and teamwork abilities, with experience collaborating across departments.
• Ability to manage multiple tasks and prioritize effectively in a dynamic environment.
• Familiarity with control systems and instrumentation is a plus.

Benefits

• Our client offers a competitive salary commensurate with experience, comprehensive health benefits, and a retirement savings plan.
• Employees have access to professional development opportunities, including technical training and workshops.
• The company promotes a safe and supportive work environment in Bloemfontein , with a focus on employee well-being.
• This hybrid role allows for a balance between on-site operational support and remote work for analysis and planning.
• Join our client in driving innovation and efficiency in the critical Energy sector.