Senior Process Engineer - Chemical Manufacturing

Placements24; LegKraal Gate; Hybrid; ZAR 900,000 - 1,200,000; Full time

Benefits offered by this job

Health insurance

Retirement plan

Paid vacation

Job summary

Placements24 seeks a Senior Process Engineer to optimize existing chemical processes and lead new process technologies in Mahikeng, North West. The role requires collaboration with production, R&D, and maintenance to troubleshoot, drive continuous improvement, and support capital projects.

The successful candidate will have a strong chemical engineering foundation, 5+ years in process design and scale-up, and experience with Aspen Plus/HYSYS.

Qualifications

• Bachelor-level chemical engineering degree (B.Eng. or B.Sc.).
• Minimum 5 years of experience in process engineering within chemical manufacturing.
• Proficiency with process simulation/design software (Aspen Plus, HYSYS).
• Knowledge of unit operations, thermodynamics, fluid dynamics, and mass transfer.
• Experience with PHA methodologies (HAZOP).
• Familiarity with process control systems and instrumentation.
• Strong project management and communication skills.

Responsibilities

• Design, develop, and optimize chemical processes to improve efficiency, yield, and quality.
• Run process simulations and modeling using Aspen Plus, HYSYS or similar tools.
• Troubleshoot issues with production and maintenance and implement solutions.
• Create P&IDs, equipment specs, and SOPs.
• Lead or participate in PHAs and ensure safety and environmental compliance.
• Support design, commissioning, and start-up of new equipment and modifications.
• Manage small to medium capital projects within budget and schedule.
• Evaluate new process technologies to enhance capabilities.
• Mentor junior engineers and operators; maintain process documentation.

Skills

Process optimization

Troubleshooting

Cross-functional collaboration

Analytical thinking

Education

B.Eng./BSc in Chemical Engineering

Tools

Aspen Plus

HYSYS

Job description

About the Role

Our client, a prominent player in the specialty chemical manufacturing sector, is seeking a highly skilled Senior Process Engineer to enhance their operations in Mahikeng, North West . This crucial role involves optimizing existing chemical processes, designing and implementing new process technologies, and ensuring operational efficiency, safety, and environmental compliance. You will work closely with production, R&D, and maintenance teams to troubleshoot issues, drive continuous improvement, and support capital projects. The ideal candidate possesses a strong foundation in chemical engineering principles, extensive experience in process design, simulation, and scale-up, and a proven ability to improve yields, reduce costs, and enhance product quality. This is an excellent opportunity to contribute to a growing company and drive innovation in chemical manufacturing. The Mahikeng facility is equipped with modern technology, and the company fosters a culture of safety and excellence.

Key Responsibilities

• Design, develop, and optimize chemical manufacturing processes to improve efficiency, yield, and product quality.
• Conduct process simulations and modeling using software such as Aspen Plus, HYSYS, or similar tools.
• Troubleshoot operational issues, identify root causes, and implement effective solutions in collaboration with production and maintenance teams.
• Develop process P&IDs, equipment specifications, and standard operating procedures (SOPs).
• Lead or participate in Process Hazard Analyses (PHAs) and ensure compliance with safety regulations and environmental standards.
• Support the design, commissioning, and start-up of new equipment and process modifications.
• Manage small to medium-sized capital projects, ensuring projects are completed on time and within budget.
• Evaluate and implement new process technologies to enhance manufacturing capabilities.
• Train and mentor junior engineers and operators on process operations and best practices.
• Maintain accurate process documentation and contribute to continuous improvement initiatives.

Requirements

• B.Eng. or B.Sc. in Chemical Engineering from an accredited institution.
• Minimum of 5 years of experience in process engineering within the chemical manufacturing industry.
• Proficiency in process simulation and design software (e.g., Aspen Plus, HYSYS).
• Strong understanding of unit operations, thermodynamics, fluid dynamics, and mass transfer.
• Experience with Process Hazard Analysis (PHA) methodologies (e.g., HAZOP).
• Knowledge of process control systems and instrumentation.
• Excellent analytical, problem-solving, and critical thinking skills.
• Strong project management and organizational abilities.
• Effective communication and interpersonal skills, with the ability to collaborate across departments.
• Familiarity with safety regulations and environmental compliance in chemical manufacturing.
• Experience with Lean Manufacturing or Six Sigma methodologies is a plus.

Benefits

• Our client offers a competitive salary, with an annual remuneration package ranging from to ZAR, depending on experience and qualifications, for this role in Mahikeng, North West .
• The benefits package includes comprehensive health insurance, a retirement savings plan, and paid vacation leave.
• Opportunities for professional development, including advanced training courses and certifications, are provided.
• The company offers a dynamic work environment with opportunities for career advancement and the chance to make a significant impact on chemical manufacturing processes.