Senior Process Engineer (Chemical)

Placements24; Rustenburg; On-site; ZAR 900,000 - 1,300,000; Full time

Benefits offered by this job

Health insurance

Retirement plan

Professional development

Work-life balance

Career advancement

Job summary

Placements24 seeks a Senior Process Engineer specializing in chemical processes to join a global leader at the Rustenburg site. The role focuses on optimizing, troubleshooting, and redesigning chemical processes to improve yield, energy efficiency, safety, and product quality in a fast-paced, safety-conscious environment.

You will lead process simulation and modeling (Aspen Plus, HYSYS), mentor junior engineers, manage complex projects, develop P&IDs and process flow diagrams, and collaborate

Qualifications

• BSc or MSc in Chemical Engineering or closely related field.
• Minimum of 6 years in process engineering within the chemical industry.
• Experience in process design, simulation, and troubleshooting.

Responsibilities

• Analyze and optimize chemical processes for yield, energy use, and waste reduction.
• Develop and manage process improvements, equipment changes, and control systems.
• Conduct simulations and modeling to predict outcomes and assess design changes.
• Troubleshoot process issues with root-cause analysis and corrective actions.
• Design pilot studies and scale-up operations for new/modified processes.
• Ensure compliance with safety, environmental, and quality standards.
• Prepare P&IDs, PFDs, and detailed technical reports.
• Collaborate with production, R&D, and maintenance teams to meet project goals.
• Mentor junior engineers and stay updated on chemical engineering advances.

Skills

Process design

Process simulation

Aspen Plus

HYSYS

Project management

Leadership

Mentoring

Education

BSc or MSc Chemical Engineering

Tools

Aspen Plus

HYSYS

Job description

About the Role

Our client, a global leader in chemical manufacturing and processing, is seeking a highly skilled and experienced Senior Process Engineer with a specialization in chemical processes to join their state-of-the-art facility in Rustenburg, North West, ZA . This pivotal role involves optimizing, troubleshooting, and redesigning chemical processes to enhance efficiency, safety, and product quality. The ideal candidate will possess a strong foundation in chemical engineering principles, extensive experience in process simulation and modeling, and a proven ability to lead complex projects and mentor junior engineers. You will be instrumental in driving innovation and ensuring the operational excellence of our chemical production lines. This position offers a challenging and rewarding opportunity to work with advanced technologies and contribute to the development of critical industrial chemicals in a dynamic and safety-conscious environment. Our client is dedicated to fostering a culture of continuous improvement and professional growth.

Key Responsibilities

• Analyze existing chemical processes to identify opportunities for optimization in terms of yield, efficiency, energy consumption, and waste reduction.
• Develop, implement, and manage process improvements, including modifications to equipment, operating procedures, and control systems.
• Conduct process simulations and modeling using industry-standard software to predict outcomes and evaluate design changes.
• Troubleshoot process-related issues, performing root cause analysis and implementing corrective actions.
• Design and oversee pilot plant studies and scale-up operations for new or modified processes.
• Ensure all processes comply with safety regulations, environmental standards, and quality control requirements.
• Prepare detailed technical reports, process flow diagrams, P&IDs, and equipment specifications.
• Collaborate with cross-functional teams, including production, R&D, and maintenance, to achieve project goals.
• Mentor and guide junior process engineers, providing technical expertise and development support.
• Stay current with advancements in chemical engineering technologies and best practices.

Requirements

• B.Sc. or M.Sc. in Chemical Engineering or a closely related field.
• A minimum of 6 years of progressive experience in process engineering within the chemical manufacturing industry.
• Demonstrated expertise in process design, simulation (e.g., Aspen Plus, HYSYS), and troubleshooting.
• Strong understanding of chemical reaction kinetics, thermodynamics, fluid mechanics, and separation processes.
• Proficiency in reading and interpreting P&IDs and PFDs.
• Experience with process control systems and instrumentation.
• Excellent analytical, problem-solving, and project management skills.
• Strong leadership, communication, and interpersonal skills, with experience mentoring junior staff.
• Ability to work effectively in a plant environment and handle operational challenges.
• Commitment to safety and environmental stewardship.

This position requires the candidate to work full-time on-site in Rustenburg.

Benefits

• Our client offers a highly competitive salary commensurate with experience and qualifications, along with a comprehensive benefits package including health, dental, and vision insurance.
• A generous retirement savings plan with employer matching is provided.
• Opportunities for professional development, including advanced training and certifications, are readily available.
• We prioritize work-life balance, offering ample paid time off and a stable work schedule.
• Our client provides a challenging and rewarding work environment with opportunities for career advancement within a leading industrial organization.