Senior Process Engineer (Chemical)

Placements24; Benoni; Hybrid; ZAR 900,000 - 1,500,000; Full time

Benefits offered by this job

Medical aid

Provident fund

Performance-based bonuses

Job summary

Placements24 is seeking a Senior Process Engineer in Benoni, Gauteng. The role blends on-site laboratory and plant work with remote data analysis and design tasks in a hybrid setup. You will drive process optimization, scale-up, and safety/compliance across operations.

The ideal candidate holds a Chemical Engineering degree with 6+ years in chemical manufacturing, and expertise in Aspen Plus/HYSYS, PFDs/P&IDs, and process control. Join a leading chemical manufacturing team in Gauteng.

Qualifications

• Bachelor's degree in Chemical Engineering or related discipline.
• Minimum 6 years in process engineering within chemical manufacturing.
• Strong knowledge of reaction engineering, thermodynamics, fluid mechanics, and separations.
• Experience with Aspen Plus, HYSYS and process design tools is required.
• Familiarity with process control systems and instrumentation is preferred.
• Knowledge of HAZOP and PSM is desirable.

Responsibilities

• Analyze and optimize existing chemical processes to improve yield and energy efficiency.
• Design and develop process designs, including PFDs and P&IDs.
• Run process simulations to evaluate changes and predict outcomes.
• Troubleshoot complex process issues and identify root causes.
• Lead pilot plant studies and scale-up activities.
• Ensure safety, environmental, and quality compliance across operations.
• Collaborate with R&D, operations and maintenance on improvements.
• Develop and implement robust control strategies for processes.
• Prepare technical reports and documentation for designs and procedures.
• Support capital projects with process engineering input.

Skills

Process optimization

Troubleshooting

Project management

Analytical thinking

Communication

Response to safety incidents

Chemical engineering principles

Education

Bachelor's degree in Chemical Engineering

Tools

Aspen Plus

HYSYS

Process design tools

Job description

About the Role

Our client, a prominent chemical manufacturing company located in Benoni, Gauteng , is seeking an experienced Senior Process Engineer to enhance and optimize their chemical production processes. This role is critical for ensuring operational efficiency, product quality, safety, and environmental compliance. You will be involved in process design, troubleshooting, scale-up, and continuous improvement initiatives. The ideal candidate will possess a strong theoretical understanding of chemical engineering principles combined with practical experience in a manufacturing setting. This hybrid role allows for a blend of on-site laboratory and plant work with remote data analysis and design tasks. This is an exceptional opportunity to contribute to a leading player in the chemical industry within the Benoni region.

Key Responsibilities

• Analyze and optimize existing chemical manufacturing processes to improve yield, reduce waste, and enhance energy efficiency.
• Design and develop new process designs, including PFDs (Process Flow Diagrams) and P&IDs (Piping and Instrumentation Diagrams).
• Conduct process simulations and modeling to evaluate process changes and predict outcomes.
• Troubleshoot and resolve complex process-related issues, identifying root causes and implementing effective solutions.
• Lead pilot plant studies and scale-up activities for new products and process modifications.
• Ensure all processes comply with stringent safety regulations, environmental standards, and quality control procedures.
• Collaborate with R&D, operations, and maintenance teams to implement process improvements and new technologies.
• Develop and implement robust control strategies for chemical processes.
• Prepare technical reports, specifications, and documentation for process designs and operational procedures.
• Contribute to capital expenditure projects by providing process engineering expertise and design input.

Requirements

• Bachelor's degree in Chemical Engineering or a related discipline.
• Minimum of 6 years of experience in process engineering within the chemical manufacturing industry.
• Strong understanding of chemical reaction engineering, thermodynamics, fluid mechanics, and separation processes.
• Proficiency in process simulation software (e.g., Aspen Plus, HYSYS) and process design tools.
• Experience with process control systems and instrumentation.
• Demonstrated ability to troubleshoot and optimize complex chemical processes.
• Excellent analytical, problem-solving, and project management skills.
• Strong communication and interpersonal skills, with the ability to work effectively in a hybrid environment across Benoni .
• Knowledge of HAZOP studies and process safety management (PSM) is highly desirable.
• Ability to interpret and generate complex engineering drawings and documentation.

Benefits

• Our client offers a competitive salary and comprehensive benefits package, including medical aid, a provident fund, and performance-based bonuses.
• Opportunities for professional development, specialized training, and career advancement are readily available.
• You will work with cutting-edge chemical processing technologies and contribute to significant industry advancements.
• We foster a collaborative and safe working environment dedicated to innovation.
• Join a leading company in Gauteng and play a vital role in its continued success.