Senior Process Engineer - Beneficiation

Placements24; Randburg; Hybrid; ZAR 1,200,000 - 1,700,000; Full time

Benefits offered by this job

Annual bonus

Medical aid

Provident fund

Professional development

Job summary

Placements24 is seeking a Senior Process Engineer with beneficiation specialization forRandburg, Gauteng. The role focuses on optimizing beneficiation circuits to maximize recovery, product quality, and efficiency while reducing costs and environmental impact.

You will analyze, design, and implement improvements across mineral processing circuits. The ideal candidate has a strong mineral processing background, engineering expertise, and a track record applying chemical engineering principles to

Qualifications

• Bachelor's degree in Chemical or Metallurgical Engineering or related field.
• Experience in mineral beneficiation and process engineering is essential.
• Professional registration (PrEng) is advantageous.

Responsibilities

• Analyze and optimize beneficiation processes including flotation, gravity and magnetic separation.
• Design and implement new process configurations and equipment upgrades.
• Conduct pilot plant testing and scale-up studies for new technologies.
• Develop process simulation models to predict performance and identify improvements.
• Troubleshoot operational issues to maximize recovery and minimize downtime.
• Collaborate with R&D to evaluate and integrate new technologies.
• Ensure designs comply with safety, health, and environmental standards.
• Prepare technical reports, feasibility studies, and project documentation.
• Provide mentorship to junior engineers and operators.
• Monitor KPIs and report on process efficiency and product quality.

Skills

Analytical skills

Problem-solving

Project management

Data analysis

Statistical process control

Communication skills

Interpersonal skills

Site visits

Education

Bachelor's degree in Chemical Engineering or Metallurgical Engineering

Tools

HSC Chemistry

MetSim

Aspen Plus

Job description

About the Role

Our client, a major player in the resource sector, is seeking a highly experienced Senior Process Engineer with a specialization in beneficiation to join their team in Randburg, Gauteng . This role is critical for optimizing the processes that enhance the value of extracted minerals. You will be responsible for analyzing, designing, and implementing improvements to the beneficiation circuits, focusing on maximizing recovery, product quality, and operational efficiency while minimizing costs and environmental impact. The ideal candidate will possess a strong technical background in mineral processing, chemical engineering principles, and a proven ability to apply these to complex beneficiation challenges. This position offers a hybrid work arrangement, balancing hands-on process analysis and on-site troubleshooting with strategic engineering and design work. Situated in the economic hub of Gauteng , this role provides an excellent opportunity for a skilled engineer to contribute to significant projects within the dynamic mining industry.

Key Responsibilities

• Analyze and optimize existing beneficiation processes (e.g., flotation, gravity separation, magnetic separation).
• Design and implement new process configurations and equipment upgrades.
• Conduct pilot plant testing and scale-up studies for new technologies.
• Develop process simulation models to predict performance and identify areas for improvement.
• Troubleshoot operational issues and implement effective solutions to minimize downtime and maximize recovery.
• Collaborate with research and development teams to evaluate and integrate new technologies.
• Ensure all process designs and operations comply with safety, health, and environmental standards.
• Prepare technical reports, feasibility studies, and project documentation.
• Provide technical support and mentorship to junior engineers and operators.
• Monitor key performance indicators (KPIs) and report on process efficiency and product quality.

Requirements

• A Bachelor's degree in Chemical Engineering, Metallurgical Engineering, or a related discipline.
• A minimum of 8 years of progressive experience in process engineering, with a strong focus on mineral beneficiation.
• Demonstrated expertise in the design and operation of various mineral processing circuits.
• Proficiency with process simulation software (e.g., HSC Chemistry, MetSim, Aspen Plus).
• Strong understanding of physical and chemical principles relevant to mineral processing.
• Excellent analytical, problem-solving, and project management skills.
• Effective communication and interpersonal skills for collaboration across diverse teams.
• Experience with data analysis and statistical process control.
• Ability to conduct site visits and fieldwork as required.
• Professional registration (e.g., PrEng) with ECSA is advantageous.

Benefits

• Our client offers a competitive salary package, including annual bonuses and potential for long-term incentives.
• Comprehensive benefits include medical aid, a provident fund, and opportunities for professional development and further education.

This hybrid role based in Randburg provides a stimulating work environment with significant career growth potential within a leading mining organization. You will contribute to impactful projects in the vibrant Gauteng industrial landscape, enjoying a balance between office-based strategic work and on-site operational engagement.