Senior Process Development Engineer

Placements24; Mtubatuba Local Municipality; Hybrid; ZAR 900,000 - 1,500,000; Full time

Job summary

Placements24 in Richards Bay seeks a Senior Process Development Engineer to optimize and scale chemical processes for pilot and full-scale manufacturing. You will translate lab discoveries into robust industrial methods and lead cross-functional technology transfer to production.

The ideal candidate holds a Chemical Engineering degree with 7+ years of experience, strong Aspen Plus skills, and hands-on HAZOP/process safety management expertise.

Qualifications

• Bachelor's or Master's degree in Chemical Engineering or related field.
• Minimum 7 years of experience in process development or chemical engineering.
• Proven track record in scaling up chemical processes from lab to industrial scale.
• Strong knowledge of process simulation software (Aspen Plus) and statistical analysis tools.
• Experience with HAZOP studies and process safety management.
• Excellent problem-solving skills and the ability to work effectively in a multidisciplinary team.

Responsibilities

• Design, develop, and optimize chemical processes for pilot-scale and full-scale manufacturing.
• Conduct feasibility studies, process simulations, and risk assessments for new and existing processes.
• Troubleshoot and resolve technical issues related to process performance, yield, and quality.
• Develop and implement process control strategies to ensure consistent product quality and operational efficiency.
• Collaborate with R&D, engineering, and production teams to facilitate smooth technology transfer and scale-up activities.
• Ensure all process development activities comply with safety regulations, environmental standards, and quality management systems.

Skills

Process development

Scale-up

Process simulation

HAZOP studies

Statistical analysis

Multidisciplinary teamwork

Education

Bachelor's or Master's in Chemical Engineering

Tools

Aspen Plus

Job description

About the Role

Our client is seeking a highly experienced Senior Process Development Engineer to join their expanding operations in Richards Bay . This role is vital for optimizing and scaling up chemical and manufacturing processes, ensuring efficiency, safety, and quality. You will be a key player in translating laboratory discoveries into robust industrial processes, working within a dedicated team of engineers and scientists. The ideal candidate is a seasoned professional with a strong background in process engineering, eager to tackle complex challenges and contribute to the continuous improvement of manufacturing capabilities in a significant industrial hub.

Key Responsibilities

• Design, develop, and optimize chemical processes for pilot-scale and full-scale manufacturing.
• Conduct feasibility studies, process simulations, and risk assessments for new and existing processes.
• Troubleshoot and resolve technical issues related to process performance, yield, and quality.
• Develop and implement process control strategies to ensure consistent product quality and operational efficiency.
• Collaborate with R&D, engineering, and production teams to facilitate smooth technology transfer and scale-up activities.
• Ensure all process development activities comply with safety regulations, environmental standards, and quality management systems.

Requirements

• Bachelor's or Master's degree in Chemical Engineering or a related field.
• Minimum of 7 years of experience in process development or chemical engineering.
• Proven track record in scaling up chemical processes from laboratory to industrial scale.
• Strong knowledge of process simulation software (e.g., Aspen Plus) and statistical analysis tools.
• Experience with HAZOP studies and process safety management.
• Excellent problem-solving skills and the ability to work effectively in a multidisciplinary team.

Benefits

• Competitive salary and comprehensive benefits package.
• Opportunities for career advancement within a growing organization.
• Exposure to large-scale industrial processes and advanced technologies.
• A supportive team environment focused on innovation and operational excellence.
• Contribution to a key industrial player in the region.