About the Role
Our client, a world-renowned manufacturer of heavy-duty mining equipment, is actively seeking a highly skilled and experienced Senior Mechanical Design Engineer to join their esteemed engineering department in Benoni . This is a critical role focused on the design, development, and continuous improvement of robust and reliable machinery essential for underground and surface mining operations. The successful candidate will be responsible for conceptualizing innovative solutions, conducting detailed engineering analysis, and ensuring designs meet the highest standards of safety, performance, and durability in extreme operating conditions. You will work collaboratively within a dedicated team, contributing your expertise to projects that are vital to the mining industry's success. This position offers the opportunity to work with state-of-the‑art technology and make a tangible impact on equipment that operates in some of the world's most demanding environments. On-site presence is required for close collaboration and hands‑on involvement.
Key Responsibilities
- Design and develop complex mechanical systems, components, and assemblies for heavy‑duty mining equipment using advanced CAD software (e.g., Inventor, SolidWorks).
- Perform detailed engineering calculations, including stress, strain, fatigue, thermal, and vibration analysis, utilizing FEA tools.
- Create comprehensive manufacturing drawings, BOMs, and technical specifications.
- Collaborate closely with R&D, manufacturing, testing, and field service teams to ensure design integrity and manufacturability.
- Conduct thorough root cause analysis for design‑related issues and implement effective corrective actions.
- Oversee prototype development and testing, providing technical guidance and ensuring performance requirements are met.
- Optimize designs for durability, reliability, safety, and cost‑effectiveness in harsh mining environments.
- Stay updated on the latest advancements in mining technology, materials, and mechanical engineering practices.
- Mentor junior engineers and contribute to the overall technical development of the engineering team.
- Participate actively in design reviews, offering expert insights and constructive feedback to ensure project success.
Requirements
- Bachelor's degree in Mechanical Engineering or a related field.
- A minimum of 7 years of progressive experience in mechanical design, with a significant focus on heavy machinery, construction equipment, or mining equipment.
- Expert proficiency in 3D CAD software and a strong command of FEA simulation tools.
- In‑depth understanding of materials science, metallurgy, hydraulics, and mechanical power transmission systems.
- Proven experience in designing for extreme environments and understanding of wear, corrosion, and fatigue resistance.
- Excellent analytical, problem‑solving, and decision‑making skills.
- Strong communication and teamwork abilities.
- Experience with project management and coordinating with cross‑functional teams.
- Familiarity with international standards relevant to mining equipment is advantageous.
- Ability to work effectively in a team‑oriented, on‑site environment.
Benefits
- Our client offers a competitive salary and a comprehensive benefits package, including medical aid, retirement fund contributions, and life insurance.
- We are committed to the professional growth of our employees, providing access to advanced training, industry certifications, and opportunities for career progression within the organization.
- Employees benefit from working with cutting‑edge technology and contributing to vital infrastructure projects.
- The role also includes performance‑based bonuses and generous annual leave.
- Join a stable and respected industry leader.