Senior Manufacturing Process Engineer

Placements24; Polokwane; Hybrid; ZAR 900,000 - 1,300,000; Full time

Benefits offered by this job

Competitive salary

Medical aid and provident fund

Training and certifications

Relocation assistance

Career growth opportunities

Job summary

Placements24 is seeking a Senior Manufacturing Process Engineer in Polokwane, Limpopo, to optimize existing processes and develop new ones for improved efficiency, quality, and cost control.

The role requires a Mechanical/Industrial Engineering degree and 5+ years in manufacturing process engineering, with Lean, Six Sigma, Kaizen and CAD proficiency. Hybrid work with on-site and remote elements.

Qualifications

• Bachelor's degree in Mechanical or Industrial Engineering or related field.
• 5+ years of experience in manufacturing process engineering, preferably heavy industry.
• Strong knowledge of machining, welding, fabrication, assembly and finishing processes.
• Proven experience with Lean Manufacturing, Six Sigma (Green/Black Belt a plus) and Kaizen.
• Proficiency with CAD for process layout and tooling design.
• Excellent analytical, problem-solving and decision-making skills.
• Strong communication and leadership abilities.
• Experience with SPC and data analysis.

Responsibilities

• Analyze and optimize existing manufacturing processes to improve efficiency, throughput, and yield.
• Develop and implement new manufacturing processes and production techniques for new and existing products.
• Identify and troubleshoot production issues, implementing corrective and preventive actions.
• Lead and participate in cross-functional teams to drive continuous improvement projects using Lean and Six Sigma.
• Develop and maintain SOPs and work instructions for manufacturing processes.
• Evaluate and recommend new manufacturing equipment and technologies to enhance capabilities.
• Collaborate with R&D and design teams to ensure manufacturability (DFM).
• Monitor KPIs for manufacturing processes and report on performance.
• Train production staff on new processes, equipment, and quality standards.
• Ensure compliance with safety regulations and quality standards.

Skills

Lean Manufacturing

Six Sigma

Kaizen

Analytical thinking

Leadership

Communication

SPC

Data analysis

Education

Bachelor's degree in Mechanical or Industrial Engineering

Tools

CAD software

Job description

About the Role

Our client, a rapidly growing manufacturer of specialized industrial equipment, is seeking a highly experienced Senior Manufacturing Process Engineer to join their operations in Polokwane, Limpopo . This role is crucial for optimizing existing manufacturing processes and developing new ones to enhance efficiency, quality, and cost-effectiveness. You will be responsible for analyzing production data, identifying bottlenecks, and implementing solutions across various manufacturing lines. The ideal candidate possesses a strong foundation in mechanical engineering principles, deep knowledge of various manufacturing techniques (e.g., machining, fabrication, assembly), and experience with Lean Manufacturing and Six Sigma methodologies. You will work closely with production teams, quality control, and R&D departments to drive continuous improvement initiatives. This position offers a dynamic work environment with significant opportunities for professional growth and direct impact on the company's success. This role operates on a Hybrid basis, balancing on-site responsibilities with some remote flexibility.

Key Responsibilities

• Analyze and optimize existing manufacturing processes to improve efficiency, throughput, and yield.
• Develop and implement new manufacturing processes and production techniques for new and existing products.
• Identify and troubleshoot production issues, implementing corrective and preventive actions.
• Lead and participate in cross-functional teams to drive continuous improvement projects using Lean and Six Sigma principles.
• Develop and maintain Standard Operating Procedures (SOPs) and work instructions for manufacturing processes.
• Evaluate and recommend new manufacturing equipment and technologies to enhance capabilities.
• Collaborate with the R&D and design teams to ensure manufacturability of new product designs (DFM).
• Monitor key performance indicators (KPIs) for manufacturing processes and report on performance.
• Train production staff on new processes, equipment, and quality standards.
• Ensure compliance with safety regulations and quality standards in all manufacturing operations.

Requirements

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field.
• A minimum of 5 years of experience in manufacturing process engineering, preferably in a heavy industry or specialized equipment manufacturing setting.
• Strong knowledge of machining, welding, fabrication, assembly, and finishing processes.
• Proven experience with Lean Manufacturing, Six Sigma (Green Belt or Black Belt certification is a plus), and Kaizen methodologies.
• Proficiency in CAD software for process layout and tooling design.
• Excellent analytical, problem-solving, and decision-making skills.
• Strong communication, leadership, and interpersonal skills.
• Experience with statistical process control (SPC) and data analysis.
• Ability to work effectively in a team and independently.
• Comfortable working in a Hybrid model in Polokwane, Limpopo .

Benefits

• Competitive salary and annual performance bonus.
• Comprehensive medical aid and provident fund.
• Opportunities for advanced training and professional certifications.
• Exposure to cutting-edge manufacturing technologies.
• Supportive and collaborative work environment.
• Potential for career advancement within the organization.
• Relocation assistance available for qualified candidates.