Production Process Controller

Coca-Cola Beverages Africa; Phoenix; On-site; ZAR 240,000 - 320,000; Part time

Job summary

Coca-Cola Beverages Africa is seeking a Production Operator to monitor process parameters, run line operations, and ensure product quality. You will conduct in-process checks, adjust equipment, and report deviations to meet daily targets.

This role requires SAP experience, strong document control, and strict adherence to GMP/HACCP and ISO standards. You will collaborate with line Operators and Team Leaders, maintain accurate logs, and support continuous improvement initiatives while upholding

Qualifications

• NQF Level 4–5 in Food Technology or related field.
• Certificate in Manufacturing Management or Quality Control advantageous.
• 2–3 years experience in FMCG production or bottling.
• Experience in process control and real-time adjustments.
• Exposure to SAP transactions and production documentation.

Responsibilities

• Monitor production parameters and maintain control limits.
• Conduct in-process checks; adjust machine settings as required.
• Report deviations and follow the production plan.
• Perform routine quality checks and document results.
• Ensure GMP, HACCP, and ISO compliance.
• Record SAP entries and material reconciliation in real time.
• Assist shift handovers and contribute to continuous improvement.
• Promote safety, housekeeping, and 5S at the workstation.

Skills

Manufacturing processes

Process parameter adjustment

Food safety & compliance

SOP adherence

SAP / ERP familiarity

Communication skills

Team collaboration

Data interpretation

Education

NQF4–5 in Food Tech / Chemical Eng / Production Tech

Certificate in Manufacturing Management / Quality Control (adv.)

Tools

SAP

Job description

Role Purpose

• Production Process Monitoring & Control
• Quality Control & First-Time Right Execution
• Standard Operating Procedures (SOPs) Adherence
• Data Recording, Analysis, and Reporting
• Real-Time Line Adjustment and Escalation
• Compliance with GMP, HACCP, ISO, and SHEQ Standards
• Effective Communication & Shift Coordination
• Problem-Solving and Root Cause Identification
• Team Collaboration and Support
• ERP Transaction Input and Material Reconciliation

Key Duties and Responsibilities

Process Monitoring and Execution

• Monitor production parameters (speed, fill levels, temperatures, pressures, etc.) and ensure processes run within control limits.
• Conduct in-process checks and adjust machine settings as required to maintain product quality and production targets.
• Follow the production plan and ensure timely reporting of process deviations.

Quality Assurance and Compliance

• Conduct routine quality checks (e.g. fill volume, torque, packaging integrity) and escalated deviations immediately.
• Maintain accurate records of all quality and process checks.
• Ensure adherence to Good Manufacturing Practices (GMP), Food Safety, HACCP, and ISO requirements.

Problem Solving and Escalation

• Respond to alarms, faults, or abnormal process conditions.
• Collaborate with the Process Artisan to address technical or mechanical issues.
• Participate in root cause analysis and implementation of corrective actions.

Operational Documentation

• Complete all production documentation, including checklists, downtime logs, quality forms, and SAP entries.
• Ensure material consumption and reconciliation are accurately recorded in real time.
• Assist the Team Leader in compiling daily shift reports.

Team Collaboration and Support

• Work closely with line Operators, Artisans, Forklift Drivers, and Team Leaders to ensure smooth shift operation.
• Provide input during shift handovers and planning meetings.
• Contribute to continuous improvement initiatives and problem-solving discussions.

Safety and Housekeeping

• Follow all safety procedures and contribute to a safe working environment.
• Identify and report safety hazards or unsafe conditions.
• Maintain high standards of cleanliness and organization at the workstation in line with 5S principles.

KBI

• First-Time Quality (FTQ)
• Line Efficiency and Throughput
• Process Deviations and Non-Conformance Rate
• Waste and Rework Volumes
• Compliance to Quality and Process Audit Findings
• Accuracy of Production Logs and SAP Entries
• Participation in Root Cause and Continuous Improvement Activities
• Safety and Housekeeping Scores

Skills and Experience and Education

Education

• NQF Level 4–5 qualification in Food Technology, Chemical Engineering, Production Technology, or related field
• Certificate in Manufacturing Management, Quality Control, or Process Technology is advantageous

Experience

• Minimum 2–3 years experience in FMCG production or bottling operations
• Experience in process control, production monitoring, or line operations in a high-speed manufacturing environment
• Exposure to quality control systems, SAP transactions, and real-time production adjustments

Skills

• Good understanding of manufacturing processes and workflows
• Ability to interpret and adjust process parameters and documentation
• Knowledge of food safety, hygiene, and compliance requirements (GMP, HACCP, ISO)Strong attention to detail and ability to follow SOPs precisely.
• Familiarity with SAP or similar ERP systems for production and quality recording.
• Strong verbal and written communication skills.
• Ability to work well under pressure and collaborate across functions.
• Good numerical and data interpretation skills