Process Safety Engineer - Chemical & Energy Plants

Placements24; Vereeniging; On-site; ZAR 950,000 - 1,450,000; Full time

Benefits offered by this job

Medical insurance

Retirement plans

Performance bonuses

Job summary

Placements24 is seeking a Process Safety Engineer for operations in Vereeniging, Gauteng. You will develop and manage process safety management systems, lead hazard analyses, and ensure compliance with local and international safety standards.

The role requires a Bachelor's in Chemical/Mechanical Engineering with 7+ years in process safety, including hazard analyses and risk assessment. Strong communication and training capabilities are essential.

Qualifications

• Bachelor's degree in Chemical or Mechanical Engineering or related field.
• 7+ years of process safety engineering experience in chemical/energy sectors.
• Knowledge of HAZOP, LOPA, OSHA PSM and IEC 61508/61511 standards.
• Experience with risk assessment tools and consequence modelling software.

Responsibilities

• Develop and implement comprehensive PSM programs.
• Conduct PHAs, including HAZOP, LOPA, and FMEA.
• Develop SILs for safety instrumented systems.
• Perform consequence modelling for potential releases.
• Review design changes to address safety implications.
• Deliver process safety training to personnel.
• Investigate incidents and determine root causes and corrective actions.
• Ensure compliance with safety regulations and standards.
• Develop and manage PSSRs and MOC procedures.
• Promote a strong safety culture across the organisation.

Skills

Analytical thinking

Problem-solving

Communication skills

Team collaboration

Education

Bachelor's degree in Chemical or Mechanical Engineering

Tools

PHAs (HAZOP/LOPA)

Consequence modelling software

Job description

About the Role

Our client, a major player in the chemical and energy processing industry, is seeking a dedicated Process Safety Engineer to ensure the highest standards of safety across their operations in Vereeniging, Gauteng. This role is crucial for maintaining operational integrity and protecting personnel, assets, and the environment. You will be responsible for developing, implementing, and managing comprehensive process safety management (PSM) systems, conducting hazard analyses, and ensuring compliance with all relevant safety regulations. The ideal candidate possesses a deep understanding of chemical processes, risk assessment methodologies, and safety engineering principles. This position demands a rigorous, detail-oriented approach and a commitment to fostering a strong safety culture. You will be instrumental in preventing incidents and enhancing the safety performance of our facilities in Vereeniging, Gauteng.

Key Responsibilities

• Develop and implement comprehensive Process Safety Management (PSM) programs.
• Conduct Process Hazard Analyses (PHAs), including HAZOP, LOPA, and FMEA studies.
• Develop and maintain safety integrity levels (SIL) for safety instrumented systems.
• Perform consequence modeling for potential hazardous releases.
• Review and approve process design changes to ensure safety implications are addressed.
• Develop and deliver process safety training to relevant personnel.
• Investigate incidents and near-misses to determine root causes and recommend corrective actions.
• Ensure compliance with relevant local and international safety regulations and standards.
• Develop and manage pre-startup safety reviews (PSSRs) and management of change (MOC) procedures.
• Promote a strong safety culture throughout the organization.

Requirements

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field.
• Minimum of 7 years of experience in process safety engineering, preferably in the chemical or energy industries.
• In-depth knowledge of process safety principles, methodologies (HAZOP, LOPA), and standards (e.g., OSHA PSM, IEC 61508/61511).
• Experience with risk assessment tools and consequence modeling software.
• Strong analytical and problem-solving skills.
• Excellent communication, presentation, and interpersonal skills.
• Ability to work effectively both independently and as part of a team.
• Experience in Vereeniging, Gauteng, or similar industrial areas is beneficial.
• Registered Professional Engineer (Pr.Eng) or equivalent certification is an advantage.

Benefits

• Our client offers a competitive salary, performance bonuses, and a comprehensive benefits package including medical, dental, and retirement plans.