Process Safety Engineer - Chemical Plants

Placements24; Benoni; Hybrid; ZAR 1,100,000 - 1,700,000; Full time

Benefits offered by this job

Health insurance

Retirement plan

Paid time off

Professional development

Job summary

Placements24 is seeking a seasoned Process Safety Engineer for a hybrid role in Benoni. The candidate will design and manage comprehensive PSM programs, lead PHAs (HAZOP/LOPA/What-If), and develop safe operating procedures and emergency plans.

The role requires 7+ years in process safety within the chemical sector, strong analytical skills, and effective communication. Experience with MOC, PSSR, and incident investigations is essential for promoting a robust safety culture.

Qualifications

• Bachelor's degree in Chemical Engineering from an accredited institution.
• Minimum of 7 years of experience in process safety engineering within the chemical industry.
• Proven experience in conducting and leading PHAs (HAZOP, LOPA, What-If).
• Strong knowledge of PSM elements, including mechanical integrity, MOC, PSSR, and emergency planning.
• Familiarity with relevant safety regulations and standards.
• Excellent analytical and problem-solving skills.
• Effective communication, interpersonal, and training skills.

Responsibilities

• Develop, implement, and maintain Process Safety Management (PSM) systems and programs.
• Conduct Process Hazard Analyses (PHAs) such as HAZOP, LOPA, and FMEA studies.
• Develop and update safety procedures, operating manuals, and emergency response plans.
• Investigate process safety incidents, determine root causes, and recommend corrective actions.
• Ensure compliance with safety regulations and industry standards (e.g., OSHA).
• Conduct safety audits and inspections of chemical plant facilities and operations.
• Provide training to employees on process safety principles and procedures.
• Manage Management of Change (MOC) processes to ensure safety in modifications.
• Promote a strong safety culture and engage employees in safety initiatives.
• Stay current with best practices and advancements in process safety engineering.

Skills

Chemical Engineering

PHAs

HAZOP

LOPA

What-If

MOC

PSSR

Emergency planning

Analytical skills

Training & communication

Education

Bachelor's in Chemical Engineering

Job description

About the Role

Our client, a prominent chemical manufacturing company, is seeking a highly skilled Process Safety Engineer to join their dedicated safety and compliance team. This role is essential for ensuring the highest standards of safety across their operations in Benoni. Operating on a hybrid model, this position allows for flexible work arrangements while maintaining critical on-site presence for assessments and training. You will be responsible for developing, implementing, and managing comprehensive process safety management (PSM) programs. This includes conducting hazard analyses, developing safety procedures, and ensuring compliance with all relevant national and international safety regulations. The ideal candidate possesses a deep understanding of chemical processes, risk assessment methodologies, and a passion for creating a safe working environment. Your expertise will be vital in preventing incidents and promoting a strong safety culture throughout the organization.

Key Responsibilities

• Develop, implement, and maintain Process Safety Management (PSM) systems and programs.
• Conduct Process Hazard Analyses (PHAs) such as HAZOP, LOPA, and FMEA studies.
• Develop and update safety procedures, operating manuals, and emergency response plans.
• Investigate process safety incidents, determine root causes, and recommend corrective actions.
• Ensure compliance with all relevant safety regulations and industry standards (e.g., OSHA, local legislation).
• Conduct safety audits and inspections of chemical plant facilities and operations.
• Provide training to employees on process safety principles and procedures.
• Manage Management of Change (MOC) processes to ensure safety is considered in all modifications.
• Promote a strong safety culture and encourage employee engagement in safety initiatives.
• Stay current with best practices and advancements in process safety engineering.

Requirements

• Bachelor's degree in Chemical Engineering or a related engineering discipline from an accredited institution.
• Minimum of 7 years of experience in process safety engineering within the chemical industry.
• Proven experience in conducting and leading PHAs (HAZOP, LOPA, What-If).
• Strong knowledge of PSM elements, including mechanical integrity, MOC, pre-startup safety reviews (PSSR), and emergency planning.
• Familiarity with relevant safety regulations and standards.
• Excellent analytical and problem-solving skills.
• Effective communication, interpersonal, and training skills.
• Ability to work effectively in a hybrid environment, balancing on-site and remote responsibilities.
• Experience with incident investigation and root cause analysis methodologies.
• Professional certifications in safety (e.g., CSP) are a significant advantage.

Benefits

• Our client offers a competitive salary, comprehensive health insurance, and a retirement savings plan.
• Employees enjoy generous paid time off and opportunities for continuous professional development, including advanced safety training and certifications.
• The hybrid work model provides flexibility for employees based in Benoni.
• Our client is committed to fostering a safe and supportive work environment where employees can thrive.
• Join a company that prioritizes the well-being of its people and the community.