Process Optimization Engineer

Placements24; Durban; Hybrid; ZAR 600,000 - 900,000; Full time

Benefits offered by this job

Competitive salary

Medical aid

Retirement fund contributions

Professional growth opportunities

Training and development

Job summary

Placements24 in Durban is seeking a Process Optimization Engineer to enhance manufacturing efficiency and reduce costs. You will analyze bottlenecks, model processes, and lead improvement projects across production lines, applying advanced engineering methods to boost output and quality.

The role requires a chemical/industrial/mechanical engineering background with at least five years in process engineering or operations improvement.

Qualifications

• Bachelor's degree in engineering related field (Chemical/Industrial/Mechanical).
• Minimum 5 years of experience in process engineering or operations improvement.
• Experience with Lean/Six Sigma methodologies.
• Strong data analysis and problem-solving skills.
• Proficiency in process simulation software and statistical tools.
• Excellent communication and cross-functional collaboration.

Responsibilities

• Analyze existing manufacturing processes to identify inefficiencies and bottlenecks.
• Develop and implement strategies to optimize workflows and reduce waste.
• Use data analysis and simulation to evaluate process performance.
• Lead pilot projects for improvements and new technologies.
• Collaborate with production teams and management to implement changes.
• Deliver training on optimized processes to operations staff.

Skills

Lean Manufacturing

Six Sigma

Data analysis

Statistical analysis

Education

Bachelor's degree in Chemical/Industrial/Mechanical Engineering

Tools

Process simulation software

Job description

About the Role: Our client, a leading entity in the manufacturing and production sector, is searching for a skilled and innovative Process Optimization Engineer to join their team in Durban, KwaZulu-Natal. This role is central to driving efficiency, reducing costs, and improving the overall output of our production lines through the application of advanced engineering principles and methodologies. The ideal candidate will possess a strong analytical mindset, a deep understanding of manufacturing processes, and a passion for continuous improvement. You will be tasked with identifying bottlenecks, analyzing performance data, and implementing solutions to streamline operations. This position offers a unique opportunity to influence operational strategies and contribute significantly to the company's competitive edge. Join us in Durban and be part of a forward-thinking organization dedicated to operational excellence.

Key Responsibilities

• Analyze existing manufacturing processes to identify inefficiencies, bottlenecks, and areas for improvement.
• Develop and implement strategies to optimize production workflows, reduce waste, and enhance product quality.
• Utilize data analysis tools and techniques (e.g., statistical process control, simulation) to evaluate process performance.
• Design and lead pilot projects for new process improvements and technologies.
• Collaborate with production teams, engineers, and management to implement process changes.
• Develop and deliver training programs on optimized processes and best practices to operational staff in Durban.
• Monitor the effectiveness of implemented changes and make necessary adjustments.
• Research and recommend new technologies and methodologies to further enhance process efficiency.
• Ensure all process changes comply with safety and environmental regulations.
• Prepare detailed reports on process performance, improvement initiatives, and cost savings.

Requirements

• Bachelor's degree in Chemical Engineering, Industrial Engineering, Mechanical Engineering, or a related field.
• Minimum of 5 years of experience in process engineering or operations improvement within a manufacturing environment.
• Proven experience with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies (certification is a strong plus).
• Strong analytical and problem-solving skills, with the ability to interpret complex data sets.
• Proficiency in process simulation software and statistical analysis tools.
• Excellent communication and interpersonal skills, with the ability to collaborate effectively across departments.
• Experience in project management and leading cross-functional teams.
• Familiarity with automation and control systems in a manufacturing context.
• Must be a resident of or willing to relocate to the Durban area, with the flexibility to conduct site visits as needed.
• Strong understanding of health and safety protocols in a production environment.

Benefits

• Our client offers a competitive salary commensurate with experience, along with performance-based incentives.
• Comprehensive medical aid coverage and retirement fund contributions are included.
• We provide ample opportunities for professional growth, including advanced training, workshops, and support for further education.
• Our client promotes a dynamic and collaborative work culture, encouraging innovation and teamwork.
• Additional benefits include (mention specific perks like subsidized transport, etc.).