Process Controller - Mineral Processing Plant

Placements24; Benoni; On-site; ZAR 540,000 - 720,000; Full time

Benefits offered by this job

Shift allowances

Medical aid

Provident fund

Career development opportunities

Job summary

Placements24 seeks a diligent Process Controller for our client’s mineral processing facility in Benoni, Gauteng. The role focuses on monitoring and adjusting plant operations to achieve peak efficiency, product quality and safety compliance.

You will operate DCS/SCADA systems, interpret process data and collaborate with engineers and maintenance teams to minimize downtime. A NQF Diploma and 3+ years’ experience in a similar environment are preferred, with shift work and a strong safety mindset.

Qualifications

• 3+ years of experience as a Process Controller or Operator in a mineral processing or chemical plant environment.
• Proficiency with DCS and SCADA systems.
• Strong understanding of mineral processing principles and plant operations.
• Ability to work in a shift-based environment.
• Commitment to safety and environmental responsibility.

Responsibilities

• Monitor and control plant operations using DCS and other process control equipment in Benoni.
• Interpret process variables (flow rates, pressures, densities, reagent dosages) and adjust to maintain optimal conditions.
• Respond to alarms and upsets, diagnose issues and implement actions to minimize downtime.
• Collaborate with metallurgists, operators and maintenance teams to troubleshoot problems.
• Maintain logs of plant operations, performance data and deviations from procedures.
• Conduct routine checks of process equipment and report maintenance needs.
• Adhere to health, safety and environmental policies.
• Participate in process optimization and continuous improvement initiatives.

Skills

Analytical skills

Problem-solving

Teamwork

Communication

Shift work

Education

National Diploma in Chemical or Metallurgical Engineering/Technology

Tools

DCS

SCADA

Job description

About the Role

Our client, a leading name in the mineral processing industry, is looking for a diligent and experienced Process Controller to join their facility in Benoni, Gauteng . This critical role involves monitoring and controlling the various stages of mineral processing operations to ensure optimal performance, product quality, and adherence to safety and environmental standards. The successful candidate will operate control systems, interpret process data, and make real-time adjustments to optimize plant efficiency and recovery. A strong understanding of mineral processing circuits, including crushing, grinding, flotation, and dewatering, is essential. We are seeking a proactive individual with excellent analytical and problem-solving skills, capable of working effectively under pressure in a fast-paced operational environment within Gauteng . This is an excellent opportunity to contribute to a key mineral processing operation and further your career in the mining sector.

Key Responsibilities

• Monitor and control plant operations using Distributed Control Systems (DCS) and other process control equipment in Benoni .
• Interpret process variables (e.g., flow rates, pressures, densities, reagent dosages) and make necessary adjustments to maintain optimal operating conditions.
• Respond promptly to alarms and process upsets, diagnosing issues and implementing corrective actions to minimize downtime and ensure safety.
• Collaborate with metallurgists, operators, and maintenance teams to troubleshoot process problems and implement solutions.
• Ensure efficient utilization of resources, including water, power, and reagents.
• Maintain accurate logs of plant operations, performance data, and any deviations from standard procedures.
• Conduct routine checks of process equipment and report any maintenance requirements.
• Adhere strictly to all health, safety, and environmental policies and procedures.
• Participate in process optimization initiatives and continuous improvement programs.

Requirements

• A relevant technical qualification (e.g., National Diploma in Chemical or Metallurgical Engineering/Technology, or equivalent).
• Minimum of 3 years of experience as a Process Controller or Operator in a mineral processing or chemical plant environment.
• Proficiency in operating and monitoring Distributed Control Systems (DCS) and SCADA systems.
• Solid understanding of mineral processing principles and plant operations.
• Strong analytical and problem-solving abilities.
• Excellent communication and teamwork skills.
• Ability to work effectively in a shift-based environment.
• A commitment to safety and environmental responsibility.
• Familiarity with operations in the Gauteng region is a plus.

Benefits

• Our client offers a competitive salary commensurate with experience, shift allowances, and a comprehensive benefits package including medical aid and provident fund.
• This position is based at our facility in Benoni .
• Our client is committed to the professional development of its employees and offers opportunities for training and career advancement.
• You will be part of a dedicated team focused on achieving operational excellence in a key industrial hub of Gauteng .
• Join a company that values safety, efficiency, and continuous improvement.