Wire Harness Assembler

EControls; San Antonio (TX); Presencial; USD 25 000 - 34 000; Tempo integral

Resumo da oferta

EControls is hiring a detail-oriented Wire Harness Assembler in San Antonio to build electrical harnesses and cable assemblies per engineering instructions.

Ideal candidates have 1–2 years in electronics manufacturing, strong manual dexterity, and experience with crimping, wire trimming, and loom application. Safety and 6S discipline are emphasized in daily tasks and documentation.

Qualificações

• 1–2 years of wire harness assembly or electronics manufacturing experience.
• Ability to read tape measures and calipers accurately.
• Strong manual dexterity and attention to detail.
• Able to follow tight specifications and instructions.

Responsabilidades

• Crimping and termination with hand crimpers and semi-automatic presses.
• Measure, cut, strip, twist, splice and label wires using tools.
• Route and position wires on build boards per BOM and instructions.
• Apply looming and protective sleeves; install relays and fuse blocks.
• Inspect assemblies visually and dimensionally; perform continuity tests.
• Read work instructions and document lot numbers and calibrations.
• Maintain tools and keep workstation clean and safe per 6S.

Conhecimentos

Hand tools

Crimping

Measuring with calipers

Color vision

Formação académica

High school diploma

Ferramentas

Crimping dies

Wire strippers

Heat guns

Looming materials

Automatic wire processing machinery

Descrição da oferta de emprego

We are seeking a detail-oriented and skilled Wire Harness Assembler to join our manufacturing team. In this role, you will be responsible for building high-quality electrical wire harnesses and cable assemblies according to engineering instructions. The ideal candidate possesses strong manual skills and proven expertise in precision terminal crimping, wire routing, harness looming and a focus on safety and product quality.

Key Responsibilities

• Crimping & Termination: Operate hand crimpers, semi-automatic crimp presses, and mechanical termination equipment to securely attach contacts and terminals to various wire gauges.
• Preparation & Cutting: Measure, cut, strip, twist, splice and label wires using automatic wire processing machinery and hand tools.
• Wire Routing & Board Layout: Route, layout, and position wires accurately on build boards (form boards) following wire lists and insertion process.
• Looming & Bundling: Apply protective looming, conduit sleeves, braided sleeving, heat-shrink tubing, and cable ties to bundle and protect wire systems from moisture, abrasion, and thermal damage. Install hardware and components including relays and fuse blocks.
• Quality Assurance & Testing: Perform visual and dimensional inspections of completed assemblies. Conduct continuity test and pull testing using test fixtures or multimeters to ensure functionality.
• Documentation: Read and work instructions, and bill of materials (BOM). Document lot numbers and tool calibrations as required.
• Maintain tools and equipment (e.g., crimpers, wire strippers, heat guns, and automated cutting machines) in clean working conditions.
• Adhere to safety policies and maintain a clean, organized workstation using 6S guidelines.

Required Skills & Qualifications

• High school diploma or equivalent certificate.
• Basic math and measuring skills, including the ability to accurately read tape measures and calipers.
• Experience: Minimum of 1–2 years of experience in wire harness assembly or electronics manufacturing.
• Technical Mastery: Demonstrated proficiency with hand tools, crimping dies, wire strippers, heat guns, and looming materials.
• Precision & Focus: Excellent hand-eye coordination, attention to detail to follow specific instructions, and sharp attention to detail.
• Visual Acuity: Ability to distinguish colors accurately to prevent cross-wiring errors.

Preferred Qualifications

• Previous manufacturing experience, ideally in electronics assembly, electrical wiring, or a similar production environment.
• Crimp center operation experience.
• Familiarity with quality standards such as IPC/WHMA-A-620 certification (Requirements and Acceptance for Cable and Wire Harness Assemblies).
• Basic soldering skills for electrical connections.

Physical Requirements

• Ability to stand or sit at assembly benches for extended periods.
• Good manual dexterity for handling small components, pins, and delicate wires.
• Ability to lift up to 35 lbs occasionally.

Equal Employment Opportunity

EControls provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, national origin, age, disability, or genetics. In addition to federal law requirements, EControls complies with applicable state and local laws governing nondiscrimination in employment in every location in which the company has facilities. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.