Warranty Analysis Engineer

GeorgiaTEK Systems Inc.; Michigan; On-site; USD 85,000 - 125,000; Full time

Job summary

GeorgiaTEK Systems Inc. is seeking a Warranty Analysis and Resolution Engineer with strong automotive systems expertise to lead warranty failure analysis, root-cause investigations, and corrective actions across powertrain and subsystems.

You will work with quality, manufacturing, service, suppliers and product engineering to reduce warranty costs and improve reliability, reading CAD drawings and test reports, and applying APQP/PPAP processes.

Qualifications

• Bachelor's degree in Mechanical/Automotive Engineering or related field.
• 5–10 years of experience in automotive warranty analysis or failure analysis.
• Strong understanding of automotive mechanical systems and engineering concepts.
• Experience reading CAD drawings and engineering specifications.
• Excellent communication and technical documentation skills.

Responsibilities

• Perform warranty part analysis and failure investigations for returned components.
• Conduct root cause analyses using 8D, Fishbone, 5 Why, FMEA, and fault tree methods.
• Support disposition activities including teardown analysis, repairability assessment, and containment actions.
• Collaborate with design, supplier quality, manufacturing, and service teams to drive corrective actions.
• Prepare technical reports and engineering recommendations for leadership and cross-functional teams.
• Participate in continuous improvement programs focused on warranty reduction and reliability.

Skills

Analytical thinking

Problem solving

Technical writing

Communication skills

Office software proficiency

Education

Bachelor's degree in Mechanical or Automotive Engineering

Tools

CAD software

Engineering data analysis platforms

Microsoft Office

Job description

Work Location: Auburn Hills, MI (On Site)

Ret: DOE

Role Overview:

We are seeking a highly motivated and detail-oriented Warranty Analysis and Resolution Engineer with strong expertise in automotive systems and fundamental engineering principles. The role focuses on warranty failure analysis, root cause investigation, component disposition, and corrective action support across powertrain and vehicle subsystems. The ideal candidate will possess hands‑on engineering knowledge in areas such as powertrain, transmission, driveline, exhaust systems, HVAC, and related mechanical systems.

The engineer will work closely with quality, manufacturing, service, suppliers, and product engineering teams to improve product reliability, reduce warranty costs, and enhance customer satisfaction.

Key Responsibilities:

• Perform detailed warranty part analysis and failure investigations for returned field components.
• Conduct root cause analysis using engineering methodologies such as 8D, Fishbone, 5 Why, FMEA, and fault tree analysis.
• Analyze failed components related to:
  • HVAC systems
• Support disposition activities including teardown analysis, repairability assessment, scrap/rework recommendations, and containment actions.
• Collaborate with design engineering, supplier quality, manufacturing, and service teams to drive corrective and preventive actions.
• Interpret engineering drawings, GD&T, material specifications, tolerance stack-ups, and validation reports.
• Utilize warranty databases and analytics tools to identify trends, recurring failures, and reliability concerns.
• Prepare technical reports, failure summaries, and engineering recommendations for leadership and cross‑functional teams.
• Support supplier discussions and technical reviews for quality improvement initiatives.
• Participate in continuous improvement programs focused on warranty reduction and product reliability enhancement.
• Ensure compliance with automotive quality standards and processes including APQP, PPAP, DFMEA, and PFMEA.

Mandatory skills:

• Bachelor’s degree in Mechanical Engineering, Automotive Engineering, or related engineering discipline.
• 5–10 years of experience in automotive warranty analysis, product engineering, quality engineering, or failure analysis.
• Strong understanding of automotive mechanical systems and fundamental engineering concepts.
• Experience with teardown analysis and component diagnostics.
• Knowledge of automotive manufacturing processes, materials, and reliability engineering.
• Ability to read and interpret CAD drawings, engineering specifications, and test reports.
• Strong analytical and problem‑solving capabilities.
• Excellent communication and technical documentation skills.
• Proficiency in Microsoft Office tools and engineering data analysis platforms.

Optional skills:

• Experience working with OEMs or Tier‑1 automotive suppliers.
• Familiarity with vehicle diagnostics and field data analysis.
• Exposure to warranty systems and quality management tools.
• Knowledge of Six Sigma, Lean Manufacturing, or statistical analysis methods.
• Understanding of hybrid/electric powertrain systems is an added advantage.