Torque Security Calibration Engineer

RGBSI; Chelsea (MI); On-site; USD 70,000 - 90,000; Full time

Job summary

A leading company in the automotive sector is seeking a Torque Security VRT Engineer to lead the safety audits for powertrain applications. This position requires expertise in engine development and powertrain calibration, focusing on diagnosing potential system failures and ensuring functional safety across various platforms. Ideal candidates will possess a strong understanding of automotive engineering principles and proficiency in relevant tools such as MATLAB and Simulink.

Benefits

Medical and dental benefits

401k plan

Short-term disability

Tuition reimbursement

Qualifications

• 1-3 years of experience in engine development and diagnostics within the automotive industry.
• Proficient in using MATLAB and Simulink for analyzing systems.
• Strong knowledge of powertrain calibration and internal combustion engines.

Responsibilities

• Design and conduct safety audits for powertrain applications.
• Analyze engine mapping datasets to resolve system-level issues.
• Generate technical reports for calibration and validation.

Skills

Internal combustion engines

Powertrain calibration

Analytical problem-solving

Collaboration

Technical communication

Education

Bachelor of Science in Mechanical Engineering

Bachelor of Science in Electrical Engineering

Bachelor of Science in Computer Science

Tools

Calibration tools (INCA, CDA)

MATLAB

Simulink

Job description

Job Description:

• The Torque Security VRT (Vehicle Reaction Test) Engineer is responsible for designing, coordinating and conducting the Torque Security safety audit for new powertrain applications for both spark ignited engines and electrified powertrain systems.
• The Engineer will plan, then conduct or supervise, a highly detailed series of electrical and CAN fault injections designed to test the Torque Security system's capacity to detect failures and perform the necessary remedial action.
• The engineer will generate reports, conduct test concern reviews with feature calibrators, and assist in investigations into software/logic errors uncovered during testing.
• The Engineer will manipulate and utilize large and complex sets of engine mapping data to analyze and solve complex system problems as they relate to functional safety, will work cross functionally with engine development, powertrain controls and vehicle teams to identify solutions that achieve program requirements.
• The candidate should expect to travel 1-3 weeks throughout the year for system validation/verification.
• The VRT core test team is located at Chelsea Proving Grounds in Michigan but assists and trains other regions around the world to perform this vital function.

Responsibilities include but not limited to:

• Develop test plans, and validate torque security diagnostic strategies to ensure compliance with system requirements and meet safety release requirements at appropriate program milestones.
• Execute verification test plans to confirm diagnostic functionality and system robustness.
• Analyze large and complex engine mapping datasets to identify and resolve system-level issues related to functional safety.
• Generate technical reports and documentation to support calibration and validation activities.
• Collaborate with feature calibrators to review test concerns and support root cause investigations of software or logic issues.
• Work cross-functionally with engine development, powertrain controls, and vehicle integration teams to deliver solutions that meet program goals.
• Coordinate and participate in corrective action meetings to drive improvements through calibration and software updates.
• Travel 1–4 weeks annually for system validation and verification activities.
• Support vehicle testing and attend in-person meetings at the Auburn Hills facility as needed.

Requirements:

• Minimum 1-3 years of experience in engine development, powertrain systems development /engine calibration /control systems development / diagnostics within the automotive industry.
• Strong foundational knowledge of internal combustion engines and powertrain calibration.
• Proficiency with calibration tools such as INCA and CDA, X-plot
• Ability to interface with software and read Simulink models via MATLAB tools.
• Outstanding analytical and problem-solving skills, with the ability to triage and work with complex datasets.
• Self-motivated, proactive, and capable of working independently and following up with stakeholders.
• Strong leadership and interpersonal skills, with a collaborative mindset.
• Excellent written and verbal communication skills, including the ability to present technical content to upper management using tools like PowerPoint.

Preferred Requirements:

• Master of Science degree in Mechanical Engineering or Electrical Engineering, Computer Science from an accredited university
• 5+ years of experience in engine development, powertrain systems development /engine calibration /control systems development / diagnostics within the automotive industry Calibration process knowledge using design of experiments and advanced optimization techniques
• Functional Safety standard knowledge with ISO26262 training.
• Proficient in advanced simulation tools
• Proficient in Matlab / Simulink

Education:

• Bachelor of Science degree in Mechanical Engineering, Electrical Engineering, Computer Science, or a related engineering field from an accredited university. Other Engineering disciplines may be considered.

We offer attractive, competitive compensation and benefits including, medical, dental, 401k, short-term disability, AD&D, tuition reimbursement, and more. If you take pride in your work and are committed to personal and professional success, let's talk. Please visit www.zobility.com to learn more.

Zobility is RGBSI's workforce management and staffing division. RGBSI is a multi-national corporation headquartered in Troy, MI with branches throughout the USA, Canada, Germany, and India.