Thermo Senior Process Technician

Crawford Thomas Recruiting; McMinnville (TN); On-site; USD 39,000 - 48,000; Full time

Job summary

Crawford Thomas Recruiting is seeking an experienced Thermo Senior Process Technician to support and improve thick- and thin-wall thermoforming operations in Warren County, Tennessee. The role focuses on process optimization, equipment performance, troubleshooting, waste reduction, quality, and continuous improvement while partnering with manufacturing, engineering, and quality teams.

Responsibilities include overseeing thermoforming operations, developing process improvements, troubleshooting

Qualifications

• Extensive experience with thick- and thin-wall thermoforming operations.
• Strong hands-on knowledge of thermoforming equipment and process optimization.
• Experience with root cause analysis and implementing corrective actions.
• Ability to analyze production performance and identify opportunities to improve efficiency, quality, cost, and safety.
• Quality Management System experience.
• Excellent communication and problem-solving skills.
• Ability to work across departments and meet deadlines.

Responsibilities

• Oversee thermoforming operations to support equipment performance, product quality, and production schedules.
• Develop and implement process improvements for thick- and thin-wall thermoforming operations.
• Troubleshoot thermoforming equipment and production issues to minimize downtime.
• Conduct root cause analysis and implement corrective actions to prevent recurring issues.
• Support preventative maintenance programs for thermoforming equipment.
• Partner with quality teams to resolve thermoformed product issues and improve process stability.
• Train and mentor team members on thermoforming techniques, best practices, and safety procedures.
• Ensure thermoforming activities meet safety, quality, and regulatory requirements.

Job description

THERMO SENIOR PROCESS TECHNICIAN - Warren County, TN

COMPENSATION AND BENEFITS

• $28.00–$35.00 per hour
• Medical, dental, and vision insurance
• 401(k) with 6% match

Our client is seeking an experienced Thermo Senior Process Technician to support and improve thick- and thin-wall thermoforming operations in a high-volume manufacturing environment.

This role will focus on process optimization, equipment performance, troubleshooting, waste reduction, quality, and continuous improvement while partnering closely with manufacturing, engineering, and quality teams.

What You’ll Do

• Oversee thermoforming operations to support equipment performance, product quality, and production schedules
• Develop and implement process improvements for thick- and thin-wall thermoforming operations
• Troubleshoot thermoforming equipment and production issues to minimize downtime
• Conduct root cause analysis and implement corrective actions to prevent recurring issues
• Support preventative maintenance programs for thermoforming equipment
• Partner with quality teams to resolve thermoformed product issues and improve process stability
• Train and mentor team members on thermoforming techniques, best practices, and safety procedures
• Ensure thermoforming activities meet safety, quality, and regulatory requirements
• Maintain production data, maintenance records, quality documentation, and performance metrics
• Collaborate with engineering, design, quality, R&D, and supply chain teams on process and product improvements
• Support coordination between extrusion and thermoforming operations to improve workflow and production performance
• Review manufacturing designs, specifications, materials, tooling, and production processes for manufacturability
• Support continuous improvement, lean manufacturing, and design-for-manufacturability initiatives
• Provide technical guidance to manufacturing teams to resolve production and process issues

What You Bring

• Extensive experience with thick- and thin-wall thermoforming operations and processing
• Strong hands‑on knowledge of thermoforming equipment, materials, tooling, troubleshooting, and process optimization
• Experience identifying manufacturing issues, conducting root cause analysis, and implementing corrective actions
• Ability to analyze production performance and identify opportunities to improve efficiency, quality, cost, and safety
• Previous Quality Management System experience
• Strong analytical, organizational, communication, and problem‑solving skills
• Ability to work effectively across departments and levels of an organization
• Ability to work independently, prioritize competing demands, and meet deadlines
• Intermediate proficiency with Microsoft Excel, Word, PowerPoint, email, and related business systems
• Reliable transportation

Preferred

• Bachelor's degree in Plastics Engineering, Production Management, Engineering, or a related discipline
• Experience with thick- and thin-wall thermoforming operations and processing
• 5+ years of engineering and design experience
• 5+ years of extrusion experience
• Previous direct personnel management or team leadership experience
• Experience working with a variety of thermoforming materials, thicknesses, and product sizes
• Knowledge of lean manufacturing, design for manufacturability, CAD, or manufacturing simulation tools