Thermal Spray Technician

AAA United States Inc; Town of Florida (NY); On-site; USD 52,000 - 75,000; Full time

Benefits offered by this job

Competitive pay

Overtime opportunities

Relocation assistance

Career growth

Medical, Dental & Vision Benefits

401(k) with Company Match

Paid Time Off & Paid Holidays

Referral programs

Job summary

AAA United States Inc is hiring a Thermal Spray Technician in Jupiter, Florida, to support aerospace manufacturing and gas turbine component repair programs. You will operate robotic spray equipment, prepare components, and program automated coating systems in a safety‑conscious environment.

Ideal candidates have 2+ years in thermal spray or related manufacturing, experience with GTV/Sulzer Metco systems, and familiarity with FANUC/ABB/KUKA robots; programming and blueprints reading are

Qualifications

• Minimum 2 years in thermal spray or aerospace manufacturing.
• Experience with GTV or Sulzer Metco coating systems.
• Familiarity with HVOF, plasma spray or TBC coatings.
• Experience operating or programming FANUC/ABB/KUKA robots is a plus.
• Ability to read blueprints and engineering drawings.

Responsibilities

• Operate robotic thermal spray equipment to apply protective coatings.
• Prepare components by blasting, masking, cleaning, and fixture setup.
• Program and monitor automated coating systems and robotics cells.
• Inspect coating thickness and quality per specs.
• Read blueprints and coating specifications; document production activities.
• Maintain equipment and collaborate with cross-functional teams.
• Ensure safety and quality procedures are followed.

Skills

Thermal spray

Robotics operation

CNC machining

Automation systems

Blueprints reading

Quality inspection

SAP ERP basics

Tools

GTV/Sulzer Metco

FANUC robotics

ABB/KUKA robots

CNC programming

SAP ERP

Job description

Thermal Spray Technician

AAA United States Inc Jupiter, Florida, United States

About this position

Join Leading Aerospace Manufacturing and Component Repair Programs in Jupiter, Florida!

AAA USA is actively hiring experienced Thermal Spray Technicians to support advanced aerospace manufacturing and gas turbine component repair programs in Jupiter, Florida. We are seeking skilled manufacturing professionals with experience in thermal spray coatings, industrial robotics, CNC machining, automated manufacturing systems, or precision component repair.

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated production cells, or aerospace manufacturing, this is an excellent opportunity to apply your skills using state-of-the-art thermal spray technology in a clean, safety-focused manufacturing environment.

This is an excellent opportunity to join a long-term aerospace program offering competitive pay, overtime opportunities, relocation assistance, and career growth within the aerospace manufacturing industry.

Why Aerospace Professionals Choose AAA USA:

• Competitive Pay
• Overtime Opportunities
• Long-Term Aerospace Programs
• Relocation Assistance Available
• Referral Programs
• Medical, Dental & Vision Benefits
• 401(k) with Company Match
• Paid Time Off & Paid Holidays

Essential Functions:

• Operate robotic thermal spray equipment to apply protective coatings to aerospace gas turbine components.
• Prepare components for coating through blasting, masking, cleaning, and fixture installation.
• Program, operate, and monitor automated coating systems, robotic manufacturing cells, and related production equipment.
• Inspect coating thickness, coverage, and overall quality using precision measuring equipment and engineering specifications.
• Read and interpret blueprints, work instructions, engineering drawings, and coating specifications.
• Complete production, inspection, and quality documentation while reporting non-conforming conditions as required.
• Perform routine maintenance on thermal spray equipment, tooling, and automated systems.
• Collaborate with Production, Engineering, and Quality teams to ensure customer requirements and production schedules are met.
• Maintain a clean, organized, and safe work environment while following all safety, environmental, and quality procedures.

Requirements

• Minimum of 2 years of experience in thermal spray, aerospace manufacturing, CNC machining, industrial robotics, automated manufacturing, or a related manufacturing environment.
• Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems preferred.
• Experience with HVOF, Plasma Spray, APS (Atmospheric Plasma Spray), Thermal Barrier Coatings (TBC), or other industrial coating processes preferred.
• Experience operating or programming industrial robots such as FANUC, ABB, KUKA, or similar automated manufacturing systems is a plus.
• CNC machine operation or programming experience is welcomed.
• Ability to read and interpret blueprints, engineering drawings, work instructions, and technical specifications.
• Experience using precision measuring instruments and inspection equipment.
• Basic computer skills, including Microsoft Office; SAP or other ERP system experience preferred.
• Strong attention to detail, mechanical aptitude, and commitment to quality workmanship.
• Must be eligible to work in the United States.

Preferred Experience:

• Thermal Spray
• HVOF (High Velocity Oxygen Fuel)
• Plasma Spray
• Atmospheric Plasma Spray (APS)
• Thermal Barrier Coatings (TBC)
• Aerospace Manufacturing
• Gas Turbine Component Repair
• CNC Machining
• Automated Manufacturing
• Precision Inspection
• SAP ERP Systems