Thermal Spray Technician

AAA USA Inc; Town of Florida (NY); On-site; USD 60,000 - 85,000; Full time

Benefits offered by this job

Competitive pay

Overtime opportunities

Long‑term aerospace programs

Relocation assistance available

Referral programs

Medical, dental & vision benefits

401(k) with company match

Paid time off & paid holidays

Job summary

AAA USA Inc. is hiring experienced Thermal Spray Technicians in Jupiter, Florida to support aerospace manufacturing and gas turbine component repair programs. The role involves operating robotic spray systems, preparing components, and ensuring coatings meet specifications.

You will work with GTV/Sulzer Metco systems, FANUC/ABB/KUKA robotics, CNC tooling, and automated production cells. This is a long‑term opportunity with competitive pay and relocation assistance.

Qualifications

• Minimum 2 years in thermal spray or related manufacturing environment.
• Experience with thermal spray equipment (GTV, Sulzer Metco) preferred.
• Knowledge of HVOF, Plasma, APS, or TBC coatings is a plus.
• Experience with industrial robotics (FANUC/ABB/KUKA) is beneficial.
• Ability to read blueprints and specifications and use precision measuring tools.

Responsibilities

• Operate robotic thermal spray equipment to apply protective coatings to aerospace components.
• Prepare components for coating via blasting, masking, cleaning, and fixture installation.
• Program, operate, and monitor automated coating systems and robotic cells.
• Inspect coating thickness and coverage using precision tools and specifications.
• Read engineering drawings and coating specs; document production and quality records.
• Maintain equipment and safety standards in a clean, organized workplace.

Skills

Thermal spray coatings

Industrial robotics

CNC machining

Automated manufacturing systems

Precision component repair

Tools

GTV/Sulzer Metco systems

HVOF/Plasma/APS coating

FANUC/ABB/KUKA robotics

CNC programming

Job description

Description

Join Leading Aerospace Manufacturing and Component Repair Programs in Jupiter, Florida!

AAA USA is actively hiring experienced Thermal Spray Technicians to support advanced aerospace manufacturing and gas turbine component repair programs in Jupiter, Florida. We are seeking skilled manufacturing professionals with experience in thermal spray coatings, industrial robotics, CNC machining, automated manufacturing systems, or precision component repair.

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated production cells, or aerospace manufacturing, this is an excellent opportunity to apply your skills using state-of-the-art thermal spray technology in a clean, safety-focused manufacturing environment.

This is an excellent opportunity to join a long-term aerospace program offering competitive pay, overtime opportunities, relocation assistance, and career growth within the aerospace manufacturing industry.

Why Aerospace Professionals Choose AAA USA:

• Competitive Pay
• Overtime Opportunities
• Long-Term Aerospace Programs
• Relocation Assistance Available
• Referral Programs
• Medical, Dental & Vision Benefits
• 401(k) with Company Match
• Paid Time Off & Paid Holidays

Essential Functions:

• Operate robotic thermal spray equipment to apply protective coatings to aerospace gas turbine components.
• Prepare components for coating through blasting, masking, cleaning, and fixture installation.
• Program, operate, and monitor automated coating systems, robotic manufacturing cells, and related production equipment.
• Inspect coating thickness, coverage, and overall quality using precision measuring equipment and engineering specifications.
• Read and interpret blueprints, work instructions, engineering drawings, and coating specifications.
• Complete production, inspection, and quality documentation while reporting non-conforming conditions as required.
• Perform routine maintenance on thermal spray equipment, tooling, and automated systems.
• Collaborate with Production, Engineering, and Quality teams to ensure customer requirements and production schedules are met.
• Maintain a clean, organized, and safe work environment while following all safety, environmental, and quality procedures.

Requirements

• Minimum of 2 years of experience in thermal spray, aerospace manufacturing, CNC machining, industrial robotics, automated manufacturing, or a related manufacturing environment.
• Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems preferred.
• Experience with HVOF, Plasma Spray, APS (Atmospheric Plasma Spray), Thermal Barrier Coatings (TBC), or other industrial coating processes preferred.
• Experience operating or programming industrial robots such as FANUC, ABB, KUKA, or similar automated manufacturing systems is a plus.
• CNC machine operation or programming experience is welcomed.
• Ability to read and interpret blueprints, engineering drawings, work instructions, and technical specifications.
• Experience using precision measuring instruments and inspection equipment.
• Basic computer skills, including Microsoft Office; SAP or other ERP system experience preferred.
• Strong attention to detail, mechanical aptitude, and commitment to quality workmanship.
• Must be eligible to work in the United States.

Preferred Experience:

• Thermal Spray
• HVOF (High Velocity Oxygen Fuel)
• Plasma Spray
• Atmospheric Plasma Spray (APS)
• Thermal Barrier Coatings (TBC)
• Aerospace Manufacturing
• Gas Turbine Component Repair
• Industrial Robotics (FANUC, ABB, KUKA)
• CNC Machining
• Automated Manufacturing
• Precision Inspection
• SAP ERP Systems