Thermal Spray Technician

Aaa-United-States-Inc; Town of Florida (NY); On-site; USD 52,000 - 76,000; Full time

Benefits offered by this job

Relocation assistance

Medical, Dental & Vision Benefits

401(k) with Company Match

Paid Time Off & Paid Holidays

Job summary

AAA USA in Jupiter, FL is hiring experienced Thermal Spray Technicians to support aerospace manufacturing and gas turbine component repair programs. You will operate robotic thermal spray equipment, prepare components, and ensure coating quality.

This position offers opportunities in a state-of-the-art, safety-focused environment. Join a long-term aerospace program with competitive pay, overtime opportunities, relocation assistance, and comprehensive benefits.

Qualifications

• Minimum 2 years in thermal spray, aerospace manufacturing, CNC machining, or related field.
• Experience with thermal spray systems (GTV, Sulzer Metco or similar) preferred.
• Experience with HVOF, Plasma Spray, APS, or TBC coatings preferred.
• Robotics experience (FANUC/ABB/KUKA) is a plus.
• Ability to read blueprints, drawings, and specifications.
• Proficient with precision measurement and inspection equipment.
• Eligible to work in the United States.

Responsibilities

• Operate robotic thermal spray equipment to apply protective coatings on aerospace gas turbine components.
• Prepare components for coating through blasting, masking, cleaning, and fixture installation.
• Program and monitor automated coating systems and robotic cells.
• Inspect coating thickness and coverage using precision measuring tools.
• Read engineering drawings and coating specs, document production and inspection results.
• Perform routine maintenance on thermal spray equipment and related systems.
• Collaborate with Production, Engineering, and Quality to meet customer requirements.
• Maintain a clean, safe work environment and follow all safety procedures.

Skills

Attention to detail

Mechanical aptitude

Quality workmanship

Read blueprints

Team collaboration

Tools

FANUC robotics

ABB robotics

KUKA robotics

GTV/sulzer metco equipment

Job description

Description

Join Leading Aerospace Manufacturing and Component Repair Programs in Jupiter, Florida!

AAA USA is actively hiring experienced Thermal Spray Technicians to support advanced aerospace manufacturing and gas turbine component repair programs in Jupiter, Florida. We are seeking skilled manufacturing professionals with experience in thermal spray coatings, industrial robotics, CNC machining, automated manufacturing systems, or precision component repair.

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated production cells, or aerospace manufacturing, this is an excellent opportunity to apply your skills using state-of-the-art thermal spray technology in a clean, safety-focused manufacturing environment.

This is an excellent opportunity to join a long-term aerospace program offering competitive pay, overtime opportunities, relocation assistance, and career growth within the aerospace manufacturing industry.

Why Aerospace Professionals Choose AAA USA:

• Competitive Pay
• Overtime Opportunities
• Long-Term Aerospace Programs
• Relocation Assistance Available
• Referral Programs
• Medical, Dental & Vision Benefits
• 401(k) with Company Match
• Paid Time Off & Paid Holidays

Essential Functions:

• Operate robotic thermal spray equipment to apply protective coatings to aerospace gas turbine components.
• Prepare components for coating through blasting, masking, cleaning, and fixture installation.
• Program, operate, and monitor automated coating systems, robotic manufacturing cells, and related production equipment.
• Inspect coating thickness, coverage, and overall quality using precision measuring equipment and engineering specifications.
• Read and interpret blueprints, work instructions, engineering drawings, and coating specifications.
• Complete production, inspection, and quality documentation while reporting non-conforming conditions as required.
• Perform routine maintenance on thermal spray equipment, tooling, and automated systems.
• Collaborate with Production, Engineering, and Quality teams to ensure customer requirements and production schedules are met.
• Maintain a clean, organized, and safe work environment while following all safety, environmental, and quality procedures.

Requirements

• Minimum of 2 years of experience in thermal spray, aerospace manufacturing, CNC machining, industrial robotics, automated manufacturing, or a related manufacturing environment.
• Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems preferred.
• Experience with HVOF, Plasma Spray, APS (Atmospheric Plasma Spray), Thermal Barrier Coatings (TBC), or other industrial coating processes preferred.
• Experience operating or programming industrial robots such as FANUC, ABB, KUKA, or similar automated manufacturing systems is a plus.
• CNC machine operation or programming experience is welcomed.
• Ability to read and interpret blueprints, engineering drawings, work instructions, and technical specifications.
• Experience using precision measuring instruments and inspection equipment.
• Basic computer skills, including Microsoft Office; SAP or other ERP system experience preferred.
• Strong attention to detail, mechanical aptitude, and commitment to quality workmanship.
• Must be eligible to work in the United States.

Preferred Experience:

• Thermal Spray
• HVOF (High Velocity Oxygen Fuel)
• Plasma Spray
• Atmospheric Plasma Spray (APS)
• Thermal Barrier Coatings (TBC)
• Aerospace Manufacturing
• Gas Turbine Component Repair
• Industrial Robotics (FANUC, ABB, KUKA)
• CNC Machining
• Automated Manufacturing
• Precision Inspection
• SAP ERP Systems