Thermal Spray Operator

AAA-USA Inc; Florida; On-site; USD 55,000 - 75,000; Full time

Benefits offered by this job

PTO

Paid Holidays

Health Benefits

Relocation assistance

Temp To Perm

Job summary

AAA USA is actively seeking an experienced Thermal Spray Technician to support aerospace manufacturing and gas turbine component repair programs in Jupiter, Florida. The role focuses on operating robotic thermal spray equipment, preparing components, programming and monitoring automated coating systems, and ensuring coating quality to meet engineering specs.

Ideal candidates have at least 2 years of experience in thermal spray or related manufacturing environments, familiarity with GTV or Sulzer

Qualifications

• Minimum 2 years in thermal spray or aerospace manufacturing.
• Experience with GTV or Sulzer Metco coating systems preferred.
• Familiarity with HVOF, Plasma Spray, or TBC processes preferred.
• Experience operating or programming FANUC/ABB/KUKA robots a plus.

Responsibilities

• Operate robotic thermal spray equipment to coat gas turbine components.
• Prepare parts by blasting, masking, cleaning, and fixturing.
• Program and monitor automated coating systems and robotic cells.
• Inspect coating thickness and quality per engineering specs.
• Read blueprints and coating specifications and document results.
• Maintain a clean, safe work environment and report issues.

Skills

Thermal spray experience

Robotics experience

CNC machining

Aerospace manufacturing

Tools

GTV / Sulzer Metco

FANUC robotics

ABB / KUKA

Coating systems

Job description

Must be willing to travel/permanently relocate to Jupiter, FL.

What we offer:

• Temp To Perm.
• Immediate placement.
• PTO.
• Paid Holidays.
• Health Benefits.

AAA USA is actively hiring experienced Thermal Spray Technicians to support advanced aerospace manufacturing and gas turbine component repair programs in Jupiter, Florida. We are seeking skilled manufacturing professionals with experience in thermal spray coatings, industrial robotics, CNC machining, automated manufacturing systems, or precision component repair.

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated production cells, or aerospace manufacturing, this is an excellent opportunity to apply your skills using state-of-the-art thermal spray technology in a clean, safety-focused manufacturing environment.

This is an excellent opportunity to join a long-term aerospace program offering competitive pay, overtime opportunities, relocation assistance, and career growth within the aerospace manufacturing industry.

Essential Functions:

• Operate robotic thermal spray equipment to apply protective coatings to aerospace gas turbine components.
• Prepare components for coating through blasting, masking, cleaning, and fixture installation.
• Program, operate, and monitor automated coating systems, robotic manufacturing cells, and related production equipment.
• Inspect coating thickness, coverage, and overall quality using precision measuring equipment and engineering specifications.
• Read and interpret blueprints, work instructions, engineering drawings, and coating specifications.
• Complete production, inspection, and quality documentation while reporting non-conforming conditions as required.
• Perform routine maintenance on thermal spray equipment, tooling, and automated systems.
• Collaborate with Production, Engineering, and Quality teams to ensure customer requirements and production schedules are met.
• Maintain a clean, organized, and safe work environment while following all safety, environmental, and quality procedures.

Requirements:

• Minimum of 2 years of experience in thermal spray, aerospace manufacturing, CNC machining, industrial robotics, automated manufacturing, or a related manufacturing environment.
• Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems preferred.
• Experience with HVOF, Plasma Spray, APS (Atmospheric Plasma Spray), Thermal Barrier Coatings (TBC), or other industrial coating processes preferred.
• Experience operating or programming industrial robots such as FANUC, ABB, KUKA, or similar automated manufacturing systems is a plus.
• CNC machine operation or programming experience is welcomed.
• Ability to read and interpret blueprints, engineering drawings, work instructions, and technical specifications.
• Experience using precision measuring instruments and inspection equipment.
• Basic computer skills, including Microsoft Office; SAP or other ERP system experience preferred.
• Strong attention to detail, mechanical aptitude, and commitment to quality workmanship.
• Must be eligible to work in the United States.