Thermal and Integration Engineer

Delta Electronics Americas; Milwaukee (WI); On-site; USD 90,000 - 130,000; Full time

Job summary

Delta Electronics Americas is seeking a Thermal and Integration Engineer to lead system-level packaging design and thermal analysis for electronic products. You will create 3D packaging models, conduct thermal simulations, and work with cross-functional teams to optimize heat dissipation and reliability.

The role emphasizes prototype development, testing, and documenting results, with opportunities to advance thermal technology R&D and IP development in a fast-paced environment.

Qualifications

• Master's degree in Mechanical Engineering or related field.
• Proven experience in mechanical design for electronic packaging or thermal management.
• Proficiency in CAD software (SolidWorks, Creo) for 3D modeling and drawings.
• Experience with thermal simulation tools (ANSYS, FloTHERM) and FEA.
• Strong analytical and problem-solving skills with attention to detail.

Responsibilities

• Design and develop mechanical packaging solutions for electronic systems and components.
• Perform thermal simulations and analyses to optimize thermal performance.
• Prototype, test, and validate packaging designs with cross-functional teams.
• Coordinate with manufacturing for prototyping and production readiness.
• Prepare technical documentation and present analysis results to stakeholders.
• Stay current with industry trends and identify opportunities for design improvements.

Skills

Mechanical design

CAD software

Thermal analysis

Finite Element Analysis

Team collaboration

Prototyping

Strong communication

Education

Master's degree in Mechanical Engineering

Ph.D. in thermal fluids (preferred)

Tools

SolidWorks

Creo

ANSYS

FloTHERM

Job description

Delta, founded in 1971, is a global provider of power and thermal management solutions. Its mission statement, \"To provide innovative, clean and energy-efficient solutions for a better tomorrow,\" focuses on addressing key environmental issues such as global climate change. As an energy-saving solutions provider with core competencies in power electronics and automation, Delta's business categories include Power Electronics, Mobility, Automation, and Infrastructure.

About the role:

We are seeking a skilled and motivated Thermal and Integration Engineer to join our team, responsible for component or system-level packaging design and thermal simulations and testing. The successful candidate will play a key role in developing innovative solutions for our electronics products, ensuring optimal performance, reliability, and thermal management. This position offers an exciting opportunity to work on cutting-edge technology and contribute to the success of our projects.

Key responsibilities:

System-Level Packaging Design:

• Design and develop mechanical packaging solutions for electronic systems and components.
• Collaborate with cross-functional teams to understand system requirements and constraints.
• Utilize CAD software to create detailed 3D models and drawings of packaging designs.
• Optimize designs for factors such as size, weight, cost, manufacturability, and serviceability.
• Perform structural analysis and ensure designs meet mechanical and environmental specifications.

Thermal Simulation and Analysis:

• Conduct thermal simulations and analyses of electronic systems to predict and optimize thermal performance.
• Utilize thermal simulation software to model heat transfer, airflow, and thermal management strategies.
• Identify potential thermal issues and propose design modifications to improve heat dissipation and thermal efficiency.
• Collaborate with thermal and electronics engineers to integrate thermal solutions into overall system design.

Prototype Development and Testing:

• Prototype and test mechanical packaging designs to validate performance and reliability.
• Coordinate with manufacturing and assembly teams to build and evaluate prototypes.
• Conduct thermal testing and validation experiments to verify simulation results and performance predictions.
• Thermal technology R&D: Keep up to date with state-of-the-art in thermal technologies
• Advance the SOA on thermal technologies to develop IP and advanced thermal solutions
• Design and develop experimental techniques and/or experimental facilities to test advanced thermal solutions

Documentation and Reporting:

• Prepare technical documentation, including design specifications, reports, and presentations.
• Communicate design concepts, analysis results, and recommendations to stakeholders and project teams.
• Maintain accurate records of design iterations, test results, and design changes.

Continuous Improvement and Innovation:

• Stay current with industry trends, best practices, and emerging technologies related to mechanical packaging and thermal management.
• Identify opportunities for process improvements, cost savings, and innovation in packaging design and thermal solutions.

Minium Qualifications:

• Master's degree in Mechanical Engineering or related field.
• Proven experience in mechanical design, preferably in electronic packaging or thermal management.
• Proficiency in CAD software (e.g., SolidWorks, Creo) for 3D modeling and drawing.
• Experience with thermal simulation software (e.g., ANSYS, FloTHERM) and Finite Element Analysis (FEA).
• Strong analytical and problem-solving skills with attention to detail.
• Excellent communication and collaboration skills.
• Ability to work effectively in a fast-paced, multidisciplinary team environment.
• Experience with prototype development, testing, and validation.
• Knowledge of manufacturing processes and materials selection for mechanical design.
• Familiarity with industry standards and regulations related to electronic packaging and thermal management.

Preferred Qualifications:

• Ph.D. in the general area of thermal fluid sciences
• Experience developing/operating experimental/test facilities such as open loop air tunnels, open/closed loop water cooling facilities etc.
• Familiar with advanced cooling solutions and enthusiastic about exploring novel cooling solutions for the design.
• Experience with electronic systems design and integration.
• Knowledge of heat transfer principles, thermodynamics, and fluid mechanics.
• Familiarity with reliability engineering and failure analysis techniques.
• Experience with design for manufacturability (DFM) and design for assembly (DFA) principles.
• Background in power, automotive, or consumer electronics industries is a plus.

EEO Statement:

Delta Electronics Americas is an Equal Opportunity Employer and is committed to compliance with all applicable federal, state, and local laws. Delta Electronics America is committed to fostering a diverse, inclusive, and respectful workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity or expression, age, marital status, national origin, disability, veteran status, or any other protected characteristic.

Actual pay will depend on factors such as location, skills, experience, market conditions, and business needs. This role may also be eligible for incentive pay, subject to the terms of the applicable plan. Eligible employees receive company-provided benefits in accordance with plan terms and eligibility requirements. Benefits include health coverage, wellness resources, retirement savings plan, paid time off, and other company‑sponsored programs; parental leave is provided in accordance with applicable law.