Systems HIL Test Engineer

BorgWarner; Bent Creek (NC); On-site; USD 89,000 - 125,000; Full time

Benefits offered by this job

Day 1 Medical Coverage

Onsite Health Clinic

Tuition Reimbursement Program

401k with matching

Paid holidays and vacation startingDay

Job summary

BorgWarner Arden is seeking a Systems HIL Test Engineer to advance engine software, power electronics, motors, sensors, actuators, and ECUs. You will ensure system requirements are met in practice, not only on paper, while collaborating with a global team.

You will develop and maintain HIL test benches, create automated test scripts for ECU and system validation, and work with software, controls, systems, and calibration engineers to define tests and pass/fail criteria.

Qualifications

• Experience in HIL/SIL testing for automotive or industrial applications.
• Strong model-based development and test automation skills.
• Hands-on experience with MATLAB/Simulink and Vector tools.
• Familiarity with CAN/LIN/FlexRay/Ethernet communication protocols.
• Ability to coordinate with global teams and document test results.

Responsibilities

• Develop, maintain HIL test benches and test systems.
• Create and execute automated test scripts for ECU and system validation.
• Configure and troubleshoot CAN/LIN/Ethernet networks for tests.
• Collaborate with software, controls, systems, and calibration engineers to define tests and pass/fail criteria.

Skills

System-level testing

HIL/SIL testing

Model-based development

Test automation

Electrical systems understanding

Education

Bachelor's degree in Electrical Engineering, Mechanical Engineering, Mechatronics or equivalent

Tools

MATLAB/Simulink

Python

C/C++

LabVIEW

CANalyzer/CANoe/CANape

Job description

Systems HIL Test EngineerArden, NCBorgWarner is a global product leader in delivering innovative and sustainable mobility solutions for the vehicle market. We are a company of innovators and independent thinkers that brings together talented employees, meaningful work, and amazing technology in a unique environment. At BorgWarner we constantly work towards our vision of a clean and energy-efficient world.Our CultureWe believe the health and safety of our employees are a top priority. We care about our local communities and the global environment. BorgWarner promotes and nurtures a diverse and inclusive environment, honors integrity, strives for excellence, commits to responsibility for our communities and the environment, and builds on the power of collaboration.Career OpportunitiesWe manage talent as seriously as we manage our businesses and encourage you to learn about our proud history, strong culture, technologies, and future vision. We offer a strong local presence and interesting global opportunities. Start your future with BorgWarner now!For a listing of Asheville/Arden openings: BorgWarner OpeningsAll positions start at an above market pay rate for that position. Benefits are also above market and include the below for all fulltime employees:Day 1 Medical Coverage with potential of no monthly premiumOnsite Health Clinic for employees and dependents (age 14 and over) at no costDental, Vision, Life, AD&D, and Disability CoverageTuition Reimbursement Program after 18 monthsRetirement Savings Plan (401k) with a matching programCompany paid holidays and vacation starting Day 1The BorgWarner Arden campus offers two world class technical centers and a cutting-edge manufacturing facility that designs and produces turbos and fan drives for the automotive industry. The Arden campus offers a multitude of career opportunities and is in the beautiful mountains of Western North Carolina.To strengthen our Software and Controls Development Team, we are looking for a Software Systems HIL Engineer in the development of engine software including power electronics, motors, valves, sensors, actuators, and electronic control units. In this role you will be responsible for ensuring system requirements are met in a practical manner not just what is documented.The Systems HIL Test Engineer position within this group is primarily responsible for identification and verification testing for system level software development. Close communication, coordination, and collaboration with a global team will be necessary so that the software evolves into system-level controls and hardware. This position will support software development including modeling, design, simulation, testing, and release of software.Hardware and Software development of the Systems Hardware In the LoopDevelop, and maintain HIL test systems and test benches.Create and execute automated test scripts for ECU and system validation.Work closely with software, controls, systems, and calibration engineers to define test requirements and pass fail criteria.Configure and troubleshoot communication protocols including CAN, LIN, FlexRay, and Ethernet.Develop and maintain test plans, test cases, and validation procedures to meet operational intent of system.Document test results & propose follow up actionsDocument and analyze dynamic behavior and interfaces of SW elementsOversee virtual SW integration and testing against architecture.Generate Traceability Reports, Assessment of alternatives, Approval of software versions.Support root cause analysis for software and system defects.Improve test automation coverage and continuous integration processes. Required:Bachelor’s Degree in Electrical Engineering, Mechanical Engineering, Mechatronics or equivalent.Minimum 5 years of experience in HIL and SIL toolchain testing in the automotive or industrial industry.Hands-on experience with HIL platforms such as:SpeedGoatdSPACENational Instruments (NI) PXI/LabVIEWOPAL-RTVector VT SystemsVery good knowledge and experience with analytical and model-based software development (MATLAB Simulink)Knowledge in Python, CAPL, C/C++, or LabVIEWKowledge in CANalyzer, CANoe, CANape, or similar Vector toolsKnowledge of software development processes and tools such as Polarian, Jira, BitbucketExperience with SW Requirements, Architecture, Design, or Integration & Test for mechanical and electrical hardware-related system development.Ability to define software related system testing & evaluationKnowledge of hardware software interface documentation.Ability to interface with hardware engineersKnowledge of basic software, communication / bus systems.Ability to coordinate with engineering development with individuals in multiple locations / time zones.Ability to work on project teams as a technical representative and possesses good communication and presentation skills.Preferred:MSEE or MSME or equivalent with 7+ years software design and development experience.Strong analytical and problem-solving skills with the ability to coordinate testing.Understanding of the challenges of applying electronic components to harsh applications, principal failure modes, means to mitigate these, and the methods for validation.Broad background in engineering technical disciplines that include, controls, magnetics and EMI/EMC shielding.Functional Safety experienceExperience with controls simulation, motors, and powertrain management hardware.Strong experimental, analytical, and computer skills including ability to operate Matlab/Simulink models to produce data for analysis.Familiarity with electrical test equipment including oscilloscopes, power analyzers, and multimeters as well as a basic understanding of electrical safety.Inclusion: Respecting IndividualsIntegrity: Honoring truthExcellence: Focusing on resultsResponsibility: Our commitmentCollaboration: Building trustThis position will adhere to the BorgWarner Environmental Health and Safety Program by following all safety rules, procedures, practices, training, and safe use of equipment; this includes use of personal protective equipment (PPE) as required. This individual will work in a way that stresses the importance of preventing injury, accidents, or illnesses to themselves or co-workers by correcting or reporting unsafe situations, incidents, or occurrences to their Team Lead immediately.BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity/expression, national origin, disability or protected veteran status.Join the company that is creating solutions that support a cleaner, more energy-efficient world.For more information about BorgWarner, please visit www.borgwarner.comFor a listing of Asheville/Arden openings: BorgWarner Openings:Change Management, Define Future State, Engineering Standards and Compliance, Perform Gap Analysis, Project Schedule ManagementSalary Range:$88,800 - $124,875Internal Use Only: SalaryGlobal Terms of Use and Privacy StatementCarefully read the BorgWarner Privacy Policy before using this website. 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