Systems HIL Test Engineer

BorgWarner Turbo Systems LLC; Royal Pines (NC); On-site; USD 89,000 - 125,000; Full time

Benefits offered by this job

Day 1 Medical Coverage with potential

Onsite Health Clinic

Dental, Vision, Life, AD&D, Disability

Tuition Reimbursement Program

401k with matching

Holidays and vacation starting Day 1

Job summary

BorgWarner’s Arden, NC-based Systems HIL Test Engineer role focuses on verifying system-level software and hardware integration. You will develop HIL test benches, automate test scripts for ECU validation, and ensure robust test coverage across platforms.

You will collaborate with software, controls, and calibration teams across locations, applying CAN/LIN/Ethernet protocols and contributing to traceability, reporting, and continuous improvement of testing processes.

Qualifications

• Bachelor’s degree in Electrical/Mechanical/Mechatronics or equivalent.
• 5+ years of experience in HIL/SIL toolchain testing in automotive/industrial environments.
• Hands-on with HIL platforms (SpeedGoat, dSPACE, NI PXI/LabVIEW, OPAL-RT, Vector).
• Strong MATLAB/Simulink model-based software development.
• Knowledge of CAN/CANoe/CANape and Vector tools.
• Experience with SW requirements, architecture, design, or integration & test.
• Ability to coordinate with distributed teams and communicate clearly.

Responsibilities

• Verify system requirements through practical testing, beyond documentation.
• Develop, maintain and operate HIL test benches and test scripts.
• Create traceability reports and validation procedures for hardware-software interfaces.
• Collaborate with software, controls, and calibration engineers across locations.
• Configure CAN/LIN/FlexRay/Ethernet communications and troubleshoot issues.
• Support root-cause analysis for software and system defects.
• Improve test automation and continuous integration coverage.

Skills

HIL and SIL testing

MATLAB Simulink modeling

Python

C/C++

LabVIEW

CAN/LIN/Ethernet

Hardware interface

Communication/teamwork

Education

Bachelor’s Degree in Electrical/Mechanical/Mechatronics or equivalent

MSEE or MSME or equivalent

Tools

SpeedGoat

dSPACE

NI PXI/LabVIEW

OPAL-RT

Vector VT Systems

CANalyzer/CANoe/CANape

Polarian/Jira/Bitbucket

Job description

About the role

Systems HIL Test Engineer Arden, NC. BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions for the vehicle market. We are a company of innovators and independent thinkers that brings together talented employees, meaningful work, and amazing technology in a unique environment. At BorgWarner we constantly work towards our vision of a clean and energy-efficient world.

Our Culture

We believe the health and safety of our employees are a top priority. We care about our local communities and the global environment. BorgWarner promotes and nurtures a diverse and inclusive environment, honors integrity, strives for excellence, commits to responsibility for our communities and the environment, and builds on the power of collaboration.

Career Opportunities We manage talent as seriously as we manage our businesses and encourage you to learn about our proud history, strong culture, technologies, and future vision. We offer a strong local presence and interesting global opportunities.

Benefits

• Day 1 Medical Coverage with potential of no monthly premium
• Onsite Health Clinic for employees and dependents (age 14 and over) at no cost
• Dental, Vision, Life, AD&D, and Disability Coverage
• Tuition Reimbursement Program after 18 months
• Retirement Savings Plan (401k) with a matching program
• Company paid holidays and vacation starting Day 1

Responsibilities

In this role you will be responsible for ensuring system requirements are met in a practical manner not just what is documented. The Systems HIL Test Engineer position within this group is primarily responsible for identification and verification testing for system level software development. Close communication, coordination, and collaboration with a global team will be necessary so that the software evolves into system-level controls and hardware.

This position will support software development including modeling, design, testing, and release of software. Hardware and Software development of the Systems Hardware In the Loop. Develop, and maintain HIL test systems and test benches. Create and execute automated test scripts for ECU and system validation. Work closely with software, controls, systems, and calibration engineers to define test requirements and pass/fail criteria. Configure and troubleshoot communication protocols including CAN, LIN, FlexRay, and Ethernet. Develop and maintain test plans, test cases, and validation procedures to meet operational intent of system. Document test results & propose follow up actions. Document and analyze dynamic behavior and interfaces of SW elements. Oversee virtual SW integration and testing against architecture. Generate Traceability Reports, Assessment of alternatives, Approval of software versions. Support root cause analysis for software and system defects. Improve test automation coverage and continuous integration processes.

Requirements

• Bachelor’s Degree in Electrical Engineering, Mechanical Engineering, Mechatronics or equivalent.
• Minimum 5 years of experience in HIL and SIL toolchain testing in the automotive or industrial industry.
• Hands-on experience with HIL platforms such as: SpeedGoat dSPACE National Instruments (NI) PXI/LabVIEW OPAL-RT Vector VT Systems.
• Very good knowledge and experience with analytical and model-based software development (MATLAB Simulink).
• Knowledge in Python, CAPL, C/C++, or LabVIEW.
• Kowledge in CANalyzer, CANoe, CANape, or similar Vector tools.
• Knowledge of software development processes and tools such as Polarian, Jira, Bitbucket.
• Experience with SW Requirements, Architecture, Design, or Integration & Test for mechanical and electrical hardware-related system development.
• Ability to define software related system testing & evaluation.
• Knowledge of hardware software interface documentation.
• Ability to interface with hardware engineers.
• Knowledge of basic software, communication / bus systems.
• Ability to coordinate with engineering development with individuals in multiple locations / time zones.
• Ability to work on project teams as a technical representative and possesses good communication and presentation skills.

Preferred

• MSEE or MSME or equivalent with 7+ years software design and development experience.
• Strong analytical and problem-solving skills with the ability to coordinate testing.
• Understanding of the challenges of applying electronic components to harsh applications, principal failure modes, means to mitigate these, and the methods for validation.
• Broad background in engineering technical disciplines that include, controls, magnetics and EMI/EMC shielding.
• Functional Safety experience.
• Experience with controls simulation, motors, and powertrain management hardware.
• Strong experimental, analytical, and computer skills including ability to operate Matlab/Simulink models to produce data for analysis.
• Familiarity with electrical test equipment including oscilloscopes, power analyzers, and multimeters as well as a basic understanding of electrical safety.

Inclusion & Values

Inclusion: Respecting Individuals Integrity: Honoring truth Excellence: Focusing on results Responsibility: Our commitment Collaboration: Building trust

Equal Employment Opportunity

BorgWarner is an equal employment opportunity employer such that all qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity/expression, national origin, disability or protected veteran status.

Safety Commitment

This position will adhere to the BorgWarner Environmental Health and Safety Program by following all safety rules, procedures, practices, training, and safe use of equipment; this includes use of personal protective equipment (PPE) as required. This individual will work in a way that stresses the importance of preventing injury, accidents, or illnesses to themselves or co-workers by correcting or reporting unsafe situations, incidents, or occurrences to their Team Lead immediately.

Salary Range

Salary Range: $88,800 - $124,875

Company Overview

BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions. We are a company of innovators and independent thinkers that brings together talented employees, meaningful work and amazing technology in a unique environment. At BorgWarner we constantly work towards our vision of a clean and energy-efficient world. Our Culture BorgWarner promotes and nurtures a diverse and inclusive environment, honors integrity, strives for excellence, commits to responsibility for our communities and the environment, and builds on the power of collaboration. We believe the health and safety of our employees are a top priority. Career Opportunities We manage talent as seriously as we manage our businesses and encourage you to learn about our proud history, strong culture, technologies, and vision for the future. We offer positions locally and globally with over 90 locations in 19 countries.