Summer Manufacturing Engineer Intern: Lean & Six Sigma

AeroVironment, Inc.; Lawrence (KS); On-site; USD 25,000 - 39,000; Full time

Benefits offered by this job

Medical benefits

Dental benefits

401K with company match

9/80 work schedule

Relocation stipend

Job summary

As a Manufacturing Engineering Intern at AeroVironment, Inc., you will support the design and operation of manufacturing systems for AV Unmanned Air Vehicles.

Under the guidance of experienced manufacturing engineers, you will assist in analyzing production processes and data, help optimize manufacturing workflows, and contribute to continuous improvement initiatives using Lean Manufacturing and Six Sigma principles.

Qualifications

• Currently pursuing a Bachelor’s degree in Industrial or Mechanical engineering or related field
• Some coursework or experience related to manufacturing, process improvement, or quality control
• Familiarity with Lean Manufacturing and Six Sigma principles is a plus
• Basic knowledge of electro‑mechanical manufacturing and Bill of Materials is preferred
• Proficient in Microsoft Office; experience with Visio, Minitab, or CAD software (SolidWorks) is a plus
• Ability to travel occasionally to supplier sites (up to 10%)

Responsibilities

• Assist in supporting and improving manufacturing processes with a focus on efficiency and quality
• Help implement Lean Manufacturing principles and apply Six Sigma methods to support continuous improvement efforts
• Analyze production data such as yields, capacity, cost, and process capability to identify opportunities for improvement
• Support establishment and documentation of standard work hours, sequences, and assembly procedures
• Help generate and update work instructions and other documentation controlling manufacturing processes
• Participate in root cause analysis and problem‑solving activities related to materials, design, equipment, and personnel
• Assist in manufacturing capacity planning and factory layout design for improved efficiency
• Support cost estimation activities for new tooling, fixtures, and production equipment
• Collaborate with design engineering teams on Design for Manufacturing (DFM) and reliability analysis
• Participate in cross‑functional improvement projects involving engineering and suppliers to enhance cost, cycle time, and quality
• Support Design Failure Modes and Effects Analysis (DFMEA) and Process FMEA (PFMEA) activities
• Provide input to engineering regarding manufacturing considerations for design concepts and specifications
• Gain hands‑on experience supporting production floor activities, including assembly and integration processes
• Other duties as assigned

Job description

As a Manufacturing Engineering Intern at AeroVironment, Inc., you will support the design and operation of manufacturing systems for AV Unmanned Air Vehicles.

Under the guidance of experienced manufacturing engineers, you will assist in analyzing production processes and data, help optimize manufacturing workflows, and contribute to continuous improvement initiatives using Lean Manufacturing and Six Sigma principles.