Aerospace Manufacturing Engineering Intern - Summer 2027

AV; Petaluma (CA); On-site; USD 12,398,000 - 16,531,000; Full time

Benefits offered by this job

Relocation stipend

Housing stipend

Paid internship

Job summary

AeroVironment in California is seeking a Manufacturing Engineering Intern to support the design and operation of manufacturing systems for AV Unmanned Air Vehicles. You will assist in analyzing production processes, help optimize workflows, and contribute to continuous improvement using Lean and Six Sigma.

Under the guidance of experienced engineers, you will gain hands-on experience in manufacturing process design, factory planning, and production support.

Qualifications

• Currently pursuing a Bachelor’s degree in Industrial, Mechanical, or a related engineering field
• Some coursework or experience related to manufacturing, process improvement, or quality control
• Familiarity with Lean Manufacturing and Six Sigma principles is a plus
• Basic knowledge of electro-mechanical manufacturing, technical drawings, and Bill of Materials is preferred
• Proficient in Microsoft Office; experience with Visio, Minitab, or CAD software (e.g., SolidWorks) is a plus
• Ability to travel occasionally to supplier sites (up to 10%)

Responsibilities

• Assist in supporting and improving manufacturing processes with a focus on efficiency and quality
• Help implement Lean Manufacturing principles and apply Six Sigma methods to support continuous improvement efforts
• Analyze production data such as yields, capacity, cost, and process capability to identify opportunities for improvement
• Support establishment and documentation of standard work hours, sequences, and assembly procedures
• Help generate and update work instructions and other documentation controlling manufacturing processes
• Participate in root cause analysis and problem-solving activities related to materials, design, equipment, and personnel
• Assist in manufacturing capacity planning and factory layout design for improved efficiency
• Support cost estimation activities for new tooling, fixtures, and production equipment
• Collaborate with design engineering teams on Design for Manufacturing (DFM) and reliability analysis
• Participate in cross-functional improvement projects involving engineering and suppliers to enhance cost, cycle time, and quality
• Support DFMEA and PFMEA activities
• Provide input to engineering regarding manufacturing considerations for design concepts and specifications
• Gain hands-on experience supporting production floor activities, including assembly and integration processes
• Other duties as assigned

Skills

Lean Six Sigma

Problem Solving

Teamwork

Communication

Multitasking

Initiative

Education

Bachelor’s degree in Industrial/Mechanical engineering

Tools

Visio

Minitab

CAD (SolidWorks)

Job description

AeroVironment in California is seeking a Manufacturing Engineering Intern to support the design and operation of manufacturing systems for AV Unmanned Air Vehicles. You will assist in analyzing production processes, help optimize workflows, and contribute to continuous improvement using Lean and Six Sigma.

Under the guidance of experienced engineers, you will gain hands-on experience in manufacturing process design, factory planning, and production support.