Sr. Mechanical Design Engineer (Gearing - Humanoid Robotics)

Schaeffler; Troy (MI); On-site; USD 110,000 - 150,000; Full time

Benefits offered by this job

Medical, dental, and vision insurance

Life insurance and 401k with company 6

Job summary

Schaeffler Humanoids USA, LLC is seeking an experienced Mechanical Engineer to design planetary gear actuators for humanoid robots. You will create production-ready 3D models, optimize gear systems, and run simulations to ensure robust performance.

You will collaborate across engineering teams to deliver innovative robotic solutions, document test results and specifications, and support development from concept through validation. This role requires US work authorization and strong CAD skills.

Qualifications

• Bachelor's degree in Mechanical Engineering or related field; robotics/automation coursework is a plus.
• 5+ years using CAD software to develop detailed mechanical designs and 3D models.
• Strong knowledge of gear design and planetary actuators.
• Experience with electric/hydraulic/pneumatic actuators for humanoid robots.
• Ability to run simulations/FEA to improve design robustness.
• Excellent teamwork and cross-functional collaboration.
• Authorized to work in the US.

Responsibilities

• Design and develop planetary gear actuators for humanoid robotics applications.
• Create mechanical concepts, 3D models, and production-ready designs using CAD tools.
• Optimize actuator performance and mechanical efficiency.
• Conduct simulations and FEA to evaluate component behavior.
• Troubleshoot design challenges from concept through validation.
• Collaborate with cross-functional teams to develop robotic systems.
• Document design processes, test results, and specifications.

Skills

CAD proficiency

Gear design

3D modeling

FEA/Simulations

Actuator systems

Planetary gear actuators

Cross-functional collaboration

Documentation

US work authorization

Teamwork

Education

Bachelor's degree in Mechanical Engineering

Specialized robotics/automation coursework

Tools

Creo

SolidWorks

AutoCAD

CATIA

Job description

Your Key Responsibilities

Join our humanoid robotics team and help shape the next generation of advanced robot systems with your gear design expertise.

• Design and develop planetary gear actuators for humanoid robotics applications.
• Create detailed mechanical concepts, 3D models, and production-ready designs using CAD tools such as Creo, SolidWorks, AutoCAD, or CATIA.
• Apply your gear engineering know-how to optimize actuator performance and mechanical efficiency.
• Conduct simulations and FEA to evaluate component behavior and improve design robustness.
• Troubleshoot design challenges and drive practical solutions from concept through validation.
• Work closely with cross-functional experts to develop innovative robotic systems.
• Document design processes, test results, and technical specifications in a clear and structured way.

Your Key Responsibilities

Join our humanoid robotics team and help shape the next generation of advanced robot systems with your gear design expertise.

• Design and develop planetary gear actuators for humanoid robotics applications.
• Create detailed mechanical concepts, 3D models, and production-ready designs using CAD tools such as Creo, SolidWorks, AutoCAD, or CATIA.
• Apply your gear engineering know-how to optimize actuator performance and mechanical efficiency.
• Conduct simulations and FEA to evaluate component behavior and improve design robustness.
• Troubleshoot design challenges and drive practical solutions from concept through validation.
• Work closely with cross-functional experts to develop innovative robotic systems.
• Document design processes, test results, and technical specifications in a clear and structured way.

Your Qualifications

• Bachelor’s degree in Mechanical Engineering or a related field; advanced studies or specialized coursework in robotics or automation are an advantage.
• 5+ years of experience using CAD software such as Creo, SolidWorks, AutoCAD, or CATIA to develop detailed mechanical designs and 3D models.
• Strong knowledge of gear design is required, along with fundamental experience in planetary gear actuators.
• Familiarity with actuator systems including electric, hydraulic, and pneumatic actuators, with experience designing and optimizing these systems for humanoid robots.
• Strong analytical skills for conducting simulations and finite element analysis (FEA) to evaluate and improve mechanical component performance.
• Ability to troubleshoot and resolve design challenges.
• Excellent teamwork and communication skills, with the ability to collaborate effectively in cross-functional teams.
• Ability to document and present design processes, test results, and technical specifications clearly and concisely.
• Must be legally authorized to work in the US.

Our Offering

• Medical, dental and vision insurance
• Life insurance and 401k eligible with up to 6% company match
• Regular employee appreciation and company events
• Please see all our benefit offerings at Schaeffler Benefits

As a global company with employees around the world, it is important to us that we treat each other with respect and value all ideas and perspectives. By appreciating our differences, we inspire creativity and drive innovation. In this way, we contribute to sustainable value creation for our stakeholders and society as a whole. Together, we advance how the world moves.

Exciting assignments and outstanding development opportunities await you because we impact the future with innovation. We look forward to your application.

https://www.schaeffler.us/careers/

Your contact

Schaeffler Humanoids USA, LLC

Kenneth R Cummings

Schaeffler is an equal employment opportunity / affirmative action employer. All qualified candidates will receive equal employment opportunities and consideration for employment without regard to unlawful consideration of race, color, sex, sexual orientation, gender identity, age, religion, national origin, disability, protected veteran status, or any other status protected by applicable law.

Keywords: Production Engineering;