Sr Manufacturing Engineer

Fairbanks Morse; Town of Beloit (WI); On-site; USD 60,000 - 100,000; Full time

Job summary

Join a mission-driven team at an industry-leading marine defense contractor as a Senior Manufacturing Engineer. This role focuses on developing and implementing innovative manufacturing strategies for large engine assembly and testing, ensuring that cutting-edge technology meets the needs of the U.S. Navy and other clients. You will lead efforts in improving production processes, collaborating with engineering teams, and training staff to foster a safe and efficient work environment. With a commitment to excellence and a legacy of over 150 years, this company offers a dynamic workplace where your contributions will have a significant impact on national defense and energy solutions.

Benefits

Medical insurance

Dental insurance

Vision insurance

401k with employer match

Paid time off

Holidays

Parental leave

Tuition reimbursement

Qualifications

• Bachelor's degree or 5-8 years of CNC programming experience required.
• Strong communication and interpersonal skills essential for teamwork.

Responsibilities

• Identify and implement manufacturing strategies for engine components.
• Collaborate with engineering to ensure manufacturability of new products.

Skills

CNC machining

Manufacturing strategies

Interpersonal skills

Communication skills

Microsoft Office Suite

CAD and CAM software

Education

Bachelor’s degree in Manufacturing, Industrial, or Mechanical Engineering

5-8 years of experience in manufacturing

Tools

SolidWorks

Esprit

Oracle ERP

Job description

Posted Friday, April 25, 2025 at 6:00 AM

Mission-Driven. Honor-Bound. Fairbanks Morse Defense. What’s your calling? For the men and women of Fairbanks Morse Defense, it’s the rapid and effective support of the fleets that entrust us to design, develop, and deliver the best naval power technology on the planet. We’re one of the nation’s leading marine defense contractors because of the highly trained and dedicated teams that provide reliable power systems, parts, and aftermarket services to the U.S. Navy, Coast Guard, Military Sealift Command, and Canadian Coast Guard. When you join Fairbanks Morse Defense, you join a legacy of commitment that spans 150 years. Fairbanks Morse Defense offers competitive benefits with a wide range of training and development opportunities. Our world-class teams are dedicated to helping every individual achieve their full potential. Discover what it’s like to be a part of the Fairbanks Morse Defense team here: https://www.fairbanksmorsedefense.com/careers

Job Description

Job Title: Senior Manufacturing Engineer – Machining
Date: April 2025

Reports To: Manufacturing Engineering Manager

Summary

This position is responsible for identifying, developing, and implementing manufacturing strategies that support engine component manufacturing, improve large engine assembly, and test procedures of assembled engines and components. These manufacturing techniques will be the cornerstone for a world leader in engine technology that provides propulsion to the US Navy, US Coast Guard, and emergency power for nuclear power plants. The engines produced weigh up to 250 tons and provide up to 33,500 horsepower to meet customer needs. This position is expected to be a leader in identifying and implementing best practices that incorporate the latest manufacturing technology as it applies to metal fabrication, machining processes, assembly operations, and test activities. Additionally, this role will play a key part in training, educating, motivating, and influencing work teams to be safe, innovative, and productive as the facility evolves into a world-class manufacturing operation.

Principal Duties and Responsibilities

1. Identify, develop, and evaluate manufacturing techniques supporting production improvements through analysis.
2. Assess products manufactured externally and determine strategies for in-house production.
3. Prepare justifications for equipment or technologies supporting improvements with an ROI of 18 months or better.
4. Assist in selecting, purchasing, and installing new multi-million-dollar equipment.
5. Collaborate with engineering during new product design to ensure manufacturability.
6. Implement ergonomic strategies to promote a safe, employee-friendly environment.
7. Work with R&D to design test stands and fixtures, and specify new machines and processes.
8. Create and maintain documentation such as tool drawings, fixtures, gauging, design concepts, and shop orders.
9. Coordinate with suppliers to develop manufacturing processes meeting standards and specifications.
10. Participate in developing processes, tooling, fixtures, setups, and CNC programs.
11. Conduct time studies to develop manufacturing time requirements and cost data.
12. Develop work instructions for current and new manufacturing techniques.
13. Support production by performing root cause analysis and resolving NCRs.
14. Implement engineering change orders into manufacturing processes.
15. Ensure compliance with safety, environmental, and manufacturing policies and regulations.

Required Skills

• Bachelor’s degree in Manufacturing, Industrial, or Mechanical Engineering, or related technical field; or 5-8 years of experience programming 4 & 5 axis CNC machines and hands-on manufacturing experience.
• Experience with 4 & 5 axis CNC machining centers and lathes.
• Strong interpersonal skills to work effectively across all levels of manufacturing teams.
• Self-motivated with a drive to stay updated on industry best practices.
• Excellent communication skills, both written and verbal.
• Proficient in Microsoft Office Suite, including MS Projects.
• Experience with CAD and CAM software (SolidWorks, Esprit preferred).
• Experience with ERP systems (Oracle preferred).
• Experience in lights-out machining and machine validation techniques preferred.
• US citizenship is required due to access to sensitive information; proof of citizenship will be required at hire.

Fairbanks Morse Defense offers a comprehensive benefits package including medical, dental, vision, life, disability insurances, 401k with employer match, paid time off, holidays, parental leave, and tuition reimbursement.

Equal Opportunity Employer/Veterans/Disabled