Setup Technician

Pregis-3; Sussex (WI); On-site; USD 42,000 - 62,000; Full time

Benefits offered by this job

Competitive pay and benefits

Full-time 1st shift schedule

Career growth opportunities

Safety-focused manufacturing

Collaborative team culture

Industry leader in packaging solutions

Job summary

Pregis is seeking a Setup Technician in Sussex, WI, to keep converting equipment running efficiently and minimize downtime. You will perform machine setups, startups, troubleshooting, quality checks, and equipment prep to ensure safe, productive operations.

The role requires 3+ years in manufacturing with machine setup experience, plus mechanical aptitude and basic computer skills. Overtime, attention to safety, and teamwork are essential for success.

Qualifications

• High school diploma or GED preferred.
• Minimum 3 years of manufacturing experience.
• Minimum 1 year of setup technician or machine setup experience.
• Mechanical aptitude with the ability to troubleshoot production equipment.
• Basic computer and math skills.
• Ability to obtain and maintain Lockout/Tagout (LOTO) certification.
• Ability to operate electric pallet jacks, roll lifts, and hoists.
• Ability to lift, push, and pull up to 60 pounds unassisted.
• Ability to stand, walk, bend, twist, and stoop throughout the shift.
• Reliable transportation and dependable attendance.
• Ability to work overtime as business needs require.

Responsibilities

• Perform machine startups and setups on converting equipment.
• Prepare machines with the appropriate film, materials, and components required for production.
• Troubleshoot equipment issues and assist in resolving machine stoppages.
• Conduct quality checks following machine setup and startup activities.
• Monitor machine performance and proactively minimize downtime.
• Coordinate with maintenance, leads, and supervisors when equipment repairs are required.
• Operate electric pallet jacks, roll lifts, and hoists safely.
• Monitor gas tank levels and ensure operational readiness.
• Assist operators and fellow setup technicians to support departmental goals.
• Operate production equipment when all converting lines are running efficiently and producing quality products.
• Follow all safety procedures, including Lockout/Tagout (LOTO) requirements.
• Maintain a clean, organized, and safe work environment.

Skills

Mechanical aptitude

Troubleshooting production equipment

Basic computer skills

Math skills

LOTO readiness

Education

High school diploma or GED

Tools

Lockout/Tagout (LOTO) certification

Forklift or material handling equipment

Job description

Setup Technician

Location: Sussex, WI

Address: N59 W22387 Silver Spring Dr, Sussex, WI 53089

Shift: 1st, 2nd, and 3rd Shift (8-hour schedules, 5 days per week)

Join Pregis

Pregis is a leading global provider of innovative packaging solutions focused on protecting products, improving sustainability, and delivering exceptional customer service. We are committed to creating a safe, collaborative, and high-performing work environment where employees can grow their careers while making an impact every day.

Required Qualifications

• High school diploma or GED preferred.
• Minimum 3 years of manufacturing experience.
• Minimum 1 year of setup technician or machine setup experience.
• Mechanical aptitude with the ability to troubleshoot production equipment.
• Basic computer and math skills.
• Ability to obtain and maintain Lockout/Tagout (LOTO) certification.
• Ability to operate electric pallet jacks, roll lifts, and hoists.
• Ability to lift, push, and pull up to 60 pounds unassisted.
• Ability to stand, walk, bend, twist, and stoop throughout the shift.
• Reliable transportation and dependable attendance.
• Ability to work overtime as business needs require.

Preferred Qualifications

• Previous converting, film manufacturing, or packaging industry experience.
• Process control or machine troubleshooting experience.
• Experience setting up and operating high-speed manufacturing equipment.
• Forklift or material handling equipment experience.

Position Summary

The Converting Setup Technician is responsible for keeping converting equipment operating efficiently while minimizing downtime and supporting production throughput. This role performs machine setups, startups, troubleshooting, quality checks, and equipment preparation to ensure safe, efficient, and high-quality production operations.

Key Responsibilities

• Perform machine startups and setups on converting equipment.
• Prepare machines with the appropriate film, materials, and components required for production.
• Troubleshoot equipment issues and assist in resolving machine stoppages.
• Conduct quality checks following machine setup and startup activities.
• Monitor machine performance and proactively minimize downtime.
• Coordinate with maintenance, leads, and supervisors when equipment repairs are required.
• Operate electric pallet jacks, roll lifts, and hoists safely.
• Monitor gas tank levels and ensure operational readiness.
• Assist operators and fellow setup technicians to support departmental goals.
• Operate production equipment when all converting lines are running efficiently and producing quality products.
• Follow all safety procedures, including Lockout/Tagout (LOTO) requirements.
• Maintain a clean, organized, and safe work environment.

Physical Requirements

• Ability to lift, push, and pull up to 60 pounds unassisted.
• Ability to stand and walk for extended periods.
• Frequent bending, twisting, reaching, and stooping.
• Ability to work in a fast-paced manufacturing environment.
• Ability to safely operate material handling equipment and work around moving machinery.
• Ability to work overtime as needed to support customer demand.

Why Join Pregis

• Competitive pay and comprehensive benefits package.
• Stable, full-time 1st shift schedule.
• Career growth and advancement opportunities.
• Safety-focused manufacturing environment.
• Collaborative team culture.
• Opportunity to work for an industry leader in innovative packaging solutions.