Senior Reliability & Quality Engineer - Lead NPD & Warranty

Rehlko; Sheboygan (WI); On-site; USD 90,000 - 114,000; Full time

Benefits offered by this job

Relocation assistance available

Job summary

Rehlko is seeking a Senior Project Engineer of Reliability & Customer Quality to lead reliability improvements, enhance customer experience, and drive warranty performance across existing products and NPD.

You will mentor engineers, coordinate cross-functional teams, and apply rigorous problem-solving to reduce COPQ, ensuring robust validation and on-time product launches in a fast-paced environment. This onsite role supports continuous improvement in Sheboygan.

Qualifications

• Bachelor’s degree in Engineering from an ABET-accredited institution.
• 5-7 years of experience in Reliability, Quality, Design, or Manufacturing Engineering.
• 2–5 years of direct reliability or customer quality experience in industrial, automotive, engine, generator, or heavy equipment environments.

Responsibilities

• Co-lead high-impact reliability improvement initiatives addressing field, warranty, and customer issues.
• Serve as a key contributor within the NPD process, ensuring reliability requirements are defined, validated, and achieved prior to product release.
• Partner with Product Development teams to identify CTQ characteristics and develop robust validation plans.
• Drive reliability growth strategies, including risk identification and mitigation for new technologies and designs.
• Act as a support technical escalation point for complex reliability and customer quality concerns.
• Monitor early field performance of new products and lead containment and corrective actions as needed.

Skills

Reliability engineering

Quality engineering

Structured problem-solving

Data analysis

Communication skills

Education

ABET-accredited engineering degree

Tools

Power BI

MS Office

Job description

Rehlko is seeking a Senior Project Engineer of Reliability & Customer Quality to lead reliability improvements, enhance customer experience, and drive warranty performance across existing products and NPD.

You will mentor engineers, coordinate cross-functional teams, and apply rigorous problem-solving to reduce COPQ, ensuring robust validation and on-time product launches in a fast-paced environment. This onsite role supports continuous improvement in Sheboygan.