Senior Quality Engineer — Fusion Systems & Manufacturing

Commonwealth Fusion Systems LLC; Massachusetts; On-site; USD 134,000 - 205,000; Full time

Benefits offered by this job

Equity

Health, dental, and vision insurance

401(k) with employer matching

Generous holidays

Flexible vacation days

Sick leave

Professional growth opportunities

Job summary

Commonwealth Fusion Systems is seeking a Senior Quality Engineer to uphold and enhance quality across the SPARC project. You’ll define quality requirements, oversee manufacturing and assembly processes, and ensure products meet design specs.

You’ll collaborate with Design, R&D, Supplier Quality, and Manufacturing teams to implement risk-informed QA controls and drive continuous improvements. This role is onsite and demanding, with opportunities for impact and growth.

Qualifications

• Bachelor’s degree in a relevant engineering field.
• 7+ years of quality engineering experience in mechanical assembly or equipment manufacturing.
• Experience with GD&T and metrology.
• Experience with CMM, Creaform, Laser Scanner.
• Knowledge of ISO 9001-2015, Six Sigma, SPC, PFMEA, MSA, APQP.
• Knowledge of NDE methods including dye penetrant, ultrasonic, CT, and X-ray.
• Knowledge of cryogenics.
• Proficient in Minitab or JMP, MS Excel (with VBA), Visio.
• Excellent communication and organization skills.

Responsibilities

• Define and implement quality requirements for design, manufacturing, and assembly processes.
• Lead PFMEAs, Control Plans, and Quality Plans for multiple subsystems of the SPARC project.
• Develop measurement systems and inspection methods to ensure conformance to requirements.
• Oversee NCRs and root cause corrective actions.
• Support supplier quality and performance improvement activities.
• Analyze manufacturing data using SPC, control charts, and MSA to drive quality improvements.
• Create manufacturing instructions documenting quality-critical characteristics.
• Escalate nonconformances and drive 8D RCAs.
• Contribute to assembly and commissioning quality requirements and inspection plans.

Skills

Quality engineering

Communication

Organization

Problem solving

Education

BS in Mechanical, Industrial, MaterialScience or Manufacturing Engineering

Tools

CMM

Creaform

Laser Scanner

Minitab

JMP

MS Excel (VBA)

MS Visio

Job description

Commonwealth Fusion Systems is seeking a Senior Quality Engineer to uphold and enhance quality across the SPARC project. You’ll define quality requirements, oversee manufacturing and assembly processes, and ensure products meet design specs.

You’ll collaborate with Design, R&D, Supplier Quality, and Manufacturing teams to implement risk-informed QA controls and drive continuous improvements. This role is onsite and demanding, with opportunities for impact and growth.