Senior Quality Engineer: CAPA, Analytics & Process Excellence

ACS U.S.A., LLC; Front Royal (VA); On-site; USD 110,000 - 130,000; Full time

Benefits offered by this job

Relocation assistance

Health insurance

Paid time off

Job summary

Axalta in Front Royal, VA is seeking a Senior Quality Engineer to proactively improve product quality and mitigate risk across manufacturing and lab environments.

You will implement CAPA processes, participate in internal audits, analyze data with Six Sigma methods, and mentor junior staff while aligning with ISO 9001 standards and the Site Quality Management System. The role also requires clear communication and cross-functional teamwork with travel up to 10%.

Qualifications

• Requires Bachelor’s degree or higher in QA, engineering or chemistry or equivalent experience.
• 5+ years in quality engineering, preferably automotive coatings.
• Six Sigma Black Belt or CQE certification preferred.

Responsibilities

• Executes and oversees CAPA processes and actions.
• Participates in site internal audits and drives improvements.
• Maintains QN and CAPA metrics with trend analysis.
• Applies advanced statistical methods and predictive quality modeling.
• Performs root cause analysis using 5 Why, 8D, CAPA, and FTA.
• Drives continuous improvement and trains staff on quality standards.

Skills

Six Sigma Black Belt

ASQ CQE

Analytical problem-solving

Verbal and written communication

Team collaboration

Education

Bachelor’s degree in Quality Assurance, Engineering or Chemistry

High school diploma with relevant experience

Tools

FMEA

CAPA

5 Why

8D

Fault Tree Analysis (FTA)

Control plans

Process mapping

Job description

Axalta in Front Royal, VA is seeking a Senior Quality Engineer to proactively improve product quality and mitigate risk across manufacturing and lab environments.

You will implement CAPA processes, participate in internal audits, analyze data with Six Sigma methods, and mentor junior staff while aligning with ISO 9001 standards and the Site Quality Management System. The role also requires clear communication and cross-functional teamwork with travel up to 10%.