Senior Quality Engineer – APQP & CI Leader

Global Power Components; North Bergen (NJ); On-site; USD 95,000 - 145,000; Full time

Job summary

Global Power Components is seeking a Senior Quality Engineer to lead advanced quality initiatives across fabrication, welding, paint, and assembly operations. This hands-on role will drive systematic improvements, embed a culture of continuous improvement, and own quality processes that directly impact product reliability and customer satisfaction.

The role is based onsite in Milwaukee, WI, supporting multiple product lines.

Qualifications

• 5+ years of progressive Quality Engineering experience in a manufacturing environment, ideally in metal fabrication, painting, welding, or mechanical/electrical assembly.
• Proven experience implementing APQP, PFMEA, control plans, and other core quality engineering tools (SPC, MSA-Gage R&R, Process capability).
• Strong command of CI methodologies (Lean, Six Sigma, Kaizen) with demonstrated results in reducing defects and improving process capability.
• Proficiency in data analysis tools such as Excel, Minitab, or similar; experience with ERP systems (Epicor preferred) and SharePoint is a plus.
• Skilled in structured problem solving, quality metrics, and process validation.
• Excellent communication, leadership, and project management abilities.
• Professional certifications such as CQE, Six Sigma Green Belt, or Black Belt are highly desirable.
• Bachelor’s degree in Engineering or related technical field required, advanced degree a plus.
• Fluency in English; Spanish language skills are an advantage.

Responsibilities

• Lead complex Quality Improvement and CI initiatives across fabrication, welding, paint, and assembly operations to reduce defects, improve process capability, and enhance customer experience.
• Own and implement APQP, including PFD (Process Flow Diagram), PFMEA (Design & Process) and Control Plan, and validation activities for new and existing products.
• Drive structured problem solving using 8D, 5 Why, Fishbone, and other root‑cause methodologies; ensure robust corrective and preventive actions (CAPA) are implemented and sustained.
• Develop, optimize, and maintain quality documentation such as inspection standards, control plans, and SOPs to ensure process consistency and compliance.
• Analyze quality performance data, identify trends, and present actionable insights to leadership with clear recommendations.
• Support internal and supplier audits, ensuring compliance with ISO 9001 and other applicable standards; partner with suppliers to improve incoming quality and reduce supply‑chain risk.
• Mentor and coach production teams on quality tools, defect prevention, and best practices to elevate overall quality maturity.
• Collaborate closely with Engineering, Production, and Supply Chain to ensure quality requirements are integrated throughout the product lifecycle.
• Support quality readiness and process validation for new product introductions and engineering changes.
• Travel between three local sites (within 5 miles) as needed.

Skills

APQP

PFMEA

Control Plans

8D root cause

Lean Six Sigma

Data analysis (Excel/Minitab)

Project management

Education

Bachelor's degree in Engineering

Tools

Minitab

Excel

ERP (Epicor)

SharePoint

Job description

Global Power Components is seeking a Senior Quality Engineer to lead advanced quality initiatives across fabrication, welding, paint, and assembly operations. This hands-on role will drive systematic improvements, embed a culture of continuous improvement, and own quality processes that directly impact product reliability and customer satisfaction.

The role is based onsite in Milwaukee, WI, supporting multiple product lines.