Senior Quality Engineer

Global Power Components; Milwaukee (WI); On-site; USD 90,000 - 125,000; Full time

Job summary

Global Power Components in Milwaukee, WI is seeking a Senior Quality Engineer to lead advanced quality initiatives and strengthen manufacturing quality systems across multiple product lines.

You will own APQP processes, drive root-cause problem solving, and embed a culture of continuous improvement across fabrication, welding, paint, and assembly.

Qualifications

• 5+ years of progressive Quality Engineering in a manufacturing environment.
• APQP, PFMEA, control plans, and other core quality tools; experience as required.
• CI methodologies (Lean, Six Sigma, Kaizen) with defect reduction results.
• Proficiency in data analysis tools (Excel, Minitab); ERP systems (Epicor) and SharePoint.
• Structured problem solving, quality metrics, and process validation.
• Excellent communication, leadership, and project management abilities.
• CQE or Six Sigma Green/Black Belt desirable.
• Bachelor's degree in Engineering; advanced degree a plus.
• Fluency in English; Spanish a plus.

Responsibilities

• Lead complex Quality Improvement and Continuous Improvement initiatives across fabrication, welding, paint, and assembly to reduce defects and improve process capability.
• Own and implement APQP including PFD, PFMEA, and Control Plan; validation for new/existing products.
• Drive structured problem solving using 8D, 5 Why, Fishbone; ensure CAPA is implemented and sustained.
• Develop, optimize, and maintain quality docs such as inspection standards, control plans, SOPs.
• Analyze quality performance data, identify trends, present actionable insights to leadership.
• Support internal and supplier audits; partner with suppliers to improve incoming quality and reduce risk.
• Mentor production teams on quality tools and defect prevention.
• Collaborate with Engineering, Production, and Supply Chain to integrate quality throughout product lifecycle.
• Support readiness and validation for NPI and ECNs.
• Travel between three local sites as needed.

Skills

APQP

PFMEA

Control Plans

Six Sigma

Lean

Kaizen

Minitab

Excel

Epicor

SharePoint

CQE

English

Education

Bachelor's degree in Engineering

Tools

Epicor ERP

SharePoint

Job description

Title: Senior Quality Engineer

Company: Global Power Components - www.globalpowercomponents.com

Location: Milwaukee, WI (onsite 5-days/week)

Hire Type: Direct Hire

Global Power Components is seeking an experienced Senior Quality Engineer to lead advanced quality initiatives, drive systemic improvements, and strengthen our manufacturing quality systems across multiple product lines. This role is ideal for a hands on engineer who excels at implementing APQP, leading cross functional problem solving, and embedding a culture of continuous improvement throughout the organization. You will serve as a technical authority on quality engineering practices, owning the development, deployment, and sustainment of quality processes that directly impact product reliability, customer satisfaction, and operational performance.

Key Responsibilities:

• Lead complex Quality Improvement and Continuous Improvement (CI) initiatives across fabrication, welding, paint, and assembly operations to reduce defects, improve process capability, and enhance customer experience.


• Own and implement APQP, including PFD (Process Flow Diagram), PFMEA (Design & Process) and Control Plan, and validation activities for new and existing products.


• Drive structured problem solving using 8D, 5 Why, Fishbone, and other root cause methodologies; ensure robust corrective and preventive actions (CAPA) are implemented and sustained.


• Develop, optimize, and maintain quality documentation such as inspection standards, control plans, and SOPs to ensure process consistency and compliance.


• Analyze quality performance data, identify trends, and present actionable insights to leadership with clear recommendations.


• Support internal and supplier audits, ensuring compliance with ISO 9001 and other applicable standards; partner with suppliers to improve incoming quality and reduce supply chain risk.


• Mentor and coach production teams on quality tools, defect prevention, and best practices to elevate overall quality maturity.


• Collaborate closely with Engineering, Production, and Supply Chain to ensure quality requirements are integrated throughout the product lifecycle.


• Support quality readiness and process validation for new product introductions and engineering changes.


• Travel between three local sites (within 5 miles) as needed.

Qualifications:

• 5+ years of progressive Quality Engineering experience in a manufacturing environment, ideally in metal fabrication, painting, welding, or mechanical/electrical assembly.


• Proven experience implementing APQP, PFMEA, control plans, and other core quality engineering tools (SPC, MSA-Gage R&R, Process capability).


• Strong command of CI methodologies (Lean, Six Sigma, Kaizen) with demonstrated results in reducing defects and improving process capability.


• Proficiency in data analysis tools such as Excel, Minitab, or similar; experience with ERP systems (Epicor preferred) and SharePoint is a plus.


• Skilled in structured problem solving, quality metrics, and process validation.


• Excellent communication, leadership, and project management abilities.


• Professional certifications such as CQE, Six Sigma Green Belt, or Black Belt are highly desirable.


• Bachelor's degree in Engineering or related technical field required; advanced degree a plus.


• Fluency in English; Spanish language skills are an advantage.

Equal Opportunity Employer/Minorities/Women/Veterans/Disabled

Global Power Components is an Equal Opportunity and Affinative Action Employer. Global Power Components is committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are based upon job‑related reasons regardless of an applicant's race, color, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, protected veteran status, or any other status protected by law.