Senior Quality Engineer — APQP & CI Leader

BHP, Inc dba Global Power Components; Street (MD); On-site; USD 100,000 - 140,000; Full time

Job summary

Global Power Components is seeking a Senior Quality Engineer to lead advanced quality initiatives and strengthen manufacturing quality systems. You will own APQP, PFMEA and control plans, drive CI methods and coach teams to embed a culture of continuous improvement.

Must have 5+ years in manufacturing quality, strong analytical skills, and proficiency with tools like Minitab and Epicor ERP. This onsite role covers multiple Milwaukee-area sites with travel as needed.

Qualifications

• 5+ years of progressive Quality Engineering experience in manufacturing.
• Proven experience implementing APQP, PFMEA, control plans and quality tools.
• Lean Six Sigma with demonstrated defect reduction and capability improvements.
• Proficiency in data analysis and quality metrics; ISO 9001 familiarity preferred.
• Bachelor's degree in Engineering or related field; English fluency required.

Responsibilities

• Lead Quality Improvement and CI initiatives across fabrication, welding, paint and assembly to reduce defects and improve process capability.
• Own APQP processes including PFD, PFMEA, control plans and validation for new and existing products.
• Drive root-cause analysis (8D, 5Why, Fishbone) and implement CAPA.
• Develop and maintain inspection standards, SOPs, and quality documentation for consistency and compliance.
• Analyze quality data, identify trends, and present actionable insights to leadership with recommendations.
• Support audits (internal and supplier), improve incoming quality, and mitigate supply-chain risk.
• Mentor production teams on quality tools and best practices; collaborate with Engineering, Production, and Supply Chain.
• Oversee readiness and process validation for new product introductions and engineering changes.
• Travel between three local sites within five miles as needed.

Skills

APQP

PFMEA

Control Plans

Lean Six Sigma

Root Cause Analysis

Data Analysis

Education

Bachelor's in Engineering

Tools

Minitab

Excel

Epicor ERP

SharePoint

Job description

Global Power Components is seeking a Senior Quality Engineer to lead advanced quality initiatives and strengthen manufacturing quality systems. You will own APQP, PFMEA and control plans, drive CI methods and coach teams to embed a culture of continuous improvement.

Must have 5+ years in manufacturing quality, strong analytical skills, and proficiency with tools like Minitab and Epicor ERP. This onsite role covers multiple Milwaukee-area sites with travel as needed.