Senior Process Engineer – Wafer-Level AI Satellite Packaging

SpaceX; Bastrop (TX); On-site; USD 120,000 - 190,000; Full time

Job summary

SpaceX is seeking a Sr. Process Engineer for Wafer Level Assembly on the Starmind program to own the lifecycle of advanced packaging and related equipment.

You will work across disciplines to deliver high-performance, reliable satellite compute hardware in a demanding space environment. This role requires deep experience in microelectronics manufacturing, packaging, and process development, with a focus on cost reduction and reliability.

Qualifications

• Bachelor's degree in engineering required.
• 5+ years in microelectronics device research or manufacturing.
• Experience with hardware, robotics, automation in manufacturing.

Responsibilities

• Own the full lifecycle of advanced packaging through board assembly process development, including requirements capture, materials selection, prototyping, process optimization, manufacturing, and failure analysis.
• Own the full lifecycle of equipment specification, qualification, and ramp.
• Build supply chains for die, packages, components, consumable chemicals, and equipment for satellite compute manufacturing; define incoming acceptance criteria.
• Specify and implement in-process metrology tools for quality control; integrate simulation tools with experimental data to guide improvements.
• Drive end-to-end process R&D programs from concept to product implementation to reduce cost and improve reliability.
• Collaborate with mechanical, thermal, materials, electrical, software, test engineering, and supply chain teams to deliver high-performance hardware.
• Challenge assumptions, learn from mistakes, and approach problems openly.
• Collaborate with leadership across departments to deliver best-in-class electronics.
• Manage compliance risks, ensuring safety and environmental compliance with standards.
• Mentor and develop engineers with technical guidance and project oversight.

Skills

Hardware experience

Robotics

Automation

Design tooling/fixtures

Scripting/data analysis

Precision assemblies

PFMEA/SPC

GD&T

MES/traceability

Cleanroom practices

Education

Bachelor's degree in engineering

Job description

SpaceX is seeking a Sr. Process Engineer for Wafer Level Assembly on the Starmind program to own the lifecycle of advanced packaging and related equipment.

You will work across disciplines to deliver high-performance, reliable satellite compute hardware in a demanding space environment. This role requires deep experience in microelectronics manufacturing, packaging, and process development, with a focus on cost reduction and reliability.