Senior Process Engineer - Mining Energy Solutions

Placements24; Willows (CA); On-site; USD 54,000 - 90,000; Full time

Job summary

Placements24 is seeking a Senior Process Engineer to join our client in Welkom, South Africa, focusing on designing and optimizing energy-efficient processing systems for mining operations. You will analyze existing energy workflows, develop innovative process solutions, and drive safe, cost-effective implementations across plants.

The role demands strong thermodynamics and mass/energy balance skills, hands-on experience with HYSYS/UniSim, and the ability to collaborate with geologists and

Qualifications

• Bachelor's or Master's degree in Chemical Engineering, Process Engineering, or a related discipline.
• 6+ years of relevant experience in process engineering with emphasis on energy management and optimization.
• Demonstrated experience in mining or heavy industrial sectors.
• Proficiency in process simulation software (Aspen HYSYS, UniSim) and CAD tools.
• Strong understanding of thermodynamics, fluid mechanics, and heat transfer.

Responsibilities

• Analyze and optimize energy-intensive processes within mining operations to improve efficiency and reduce consumption.
• Design and develop new process technologies and systems for energy recovery and utilization.
• Conduct feasibility studies and technical evaluations for proposed energy-saving initiatives.
• Prepare detailed process design packages, including P&IDs, mass and energy balances, and equipment specifications.
• Oversee the implementation and commissioning of new processes and equipment, ensuring performance targets are met.
• Collaborate with cross-functional teams, including geologists, metallurgists, and mechanical engineers, to ensure integrated solutions.
• Monitor process performance using data analytics and implement continuous improvement strategies.
• Ensure all process designs and operations comply with safety, health, and environmental regulations.

Skills

Energy management

Process optimization

Data analysis

Education

Bachelor's or Master's degree in Chemical Engineering or related discipline

Tools

Aspen HYSYS

UniSim

CAD tools

Job description

About the Role

Our client, a key player in optimizing energy solutions for the mining sector, is seeking a highly skilled Senior Process Engineer to join their team in Welkom, Free State . This role focuses on the design, development, and implementation of innovative processes that enhance energy efficiency and sustainability within mining operations. You will play a crucial part in analyzing existing energy systems, identifying areas for improvement, and engineering solutions that reduce operational costs and environmental impact. This is a demanding yet fulfilling opportunity to apply your engineering expertise in a critical industry. The successful candidate will demonstrate a strong analytical capability and a proactive approach to problem-solving in the context of Energy management.

Key Responsibilities

• Analyze and optimize energy-intensive processes within mining operations to improve efficiency and reduce consumption.
• Design and develop new process technologies and systems for energy recovery and utilization.
• Conduct feasibility studies and technical evaluations for proposed energy-saving initiatives.
• Prepare detailed process design packages, including P&IDs, mass and energy balances, and equipment specifications.
• Oversee the implementation and commissioning of new processes and equipment, ensuring performance targets are met.
• Collaborate with cross-functional teams, including geologists, metallurgists, and mechanical engineers, to ensure integrated solutions.
• Monitor process performance using data analytics and implement continuous improvement strategies.
• Ensure all process designs and operations comply with relevant safety, health, and environmental regulations.
• Provide technical training and support to plant operators and maintenance personnel.
• Stay abreast of emerging technologies and best practices in process engineering and energy management within the mining industry.

Requirements

• Bachelor's or Master's degree in Chemical Engineering, Process Engineering, or a related discipline.
• A minimum of 6 years of relevant experience in process engineering, with a strong emphasis on energy management and optimization.
• Demonstrated experience within the mining industry or heavy industrial sectors.
• Proficiency in process simulation software (e.g., Aspen HYSYS, UniSim) and CAD tools.
• Strong understanding of thermodynamics, fluid mechanics, and heat