Senior Process Engineer – Defense Manufacturing Innovator

UNION

Dallas (TX)

On-site

USD 90,000 - 130,000

Full time

14 days+

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Job summary

Union Technologies, headquartered in Dallas, TX, is reindustrializing America’s defense manufacturing base and seeking a Process Engineer to develop robust processes for defense-grade steel forgings on the shop floor.

You will conduct first article inspections (FAI), validate processes, and apply CpK/PPK analysis, SPC, and Lean/Six Sigma to drive continuous improvements in a high-velocity manufacturing environment in Dallas.

Qualifications

  • Bachelor’s degree required in a relevant engineering field.
  • 3-5+ years in process engineering; defense/aerospace/manufacturing experience preferred.
  • Experience with first article inspections (FAI) is a plus.

Responsibilities

  • Develop and qualify robust industrial processes for defense-grade steel forgings, ensuring first article compliance with defense standards.
  • Perform first article inspections (FAI) and process validations to deliver battle-ready products.
  • Use CpK/PPK analysis and SPC tools to ensure process capability and stability.
  • Apply SPC and stats tools (Minitab, Excel, R-Shiny) to maintain tight process control.
  • Leverage expertise in metal processing, including heat treating and chemical coatings, to meet defense specifications.
  • Utilize Lean and Six Sigma methodologies to optimize processes and eliminate inefficiencies.
  • Partner with operations, quality, safety and engineering teams on improvement efforts.

Skills

CpK/PPK analysis
SPC
RCCA tools (8D, 5-Why)
JMP
Python
R-Shiny
Strong communicator
Hands-on problem solving

Education

Bachelor's in Process Engineering
Bachelor's in Industrial Engineering
Bachelor's in Metallurgy
Bachelor's in Materials Science
Bachelor's in Chemical Engineering

Tools

JMP
Python
R-Shiny
8D
5-Why

Job description

Union Technologies, headquartered in Dallas, TX, is reindustrializing America’s defense manufacturing base and seeking a Process Engineer to develop robust processes for defense-grade steel forgings on the shop floor.

You will conduct first article inspections (FAI), validate processes, and apply CpK/PPK analysis, SPC, and Lean/Six Sigma to drive continuous improvements in a high-velocity manufacturing environment in Dallas.

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