Senior Process Engineer Cement Plant Optimization & AFR

SC Works; South Carolina; On-site; USD 90,000 - 130,000; Full time

Job summary

Amrize Cement Inc. is seeking a Senior Process Engineer for our Holly Hill, SC plant.

You will oversee and support plant discussions and investigations to improve throughput, efficiency, quality, and environmental performance. Key duties include coordinating improvement initiatives with Quality, Production and Maintenance, analyzing equipment performance, developing SOPs, training operations personnel, and providing technical support for emissions, AFR evaluation, and new installations.

Responsibilities

• Coordinate/Participate in improvement of the plant's technical capabilities. Initiate process optimization in collaboration with Quality, Production and Maintenance to ensure maximum and efficient utilization of the plant's equipment.
• Continuously analyze equipment/system performance (e.g. specific electrical and thermal energy consumption, refractory consumption, Overall Equipment Efficiency), document findings and propose solutions for improvements
• Develop standard operating procedures and targets. Train and coach operation personnel to apply them consistently
• Provide technical support to the plant's production, quality, and environmental functions. Evaluate operations, processes, and trends through audits and systematic approaches (OEE teams, RCA, TIS, HLC, etc). Monitor the performance and optimize the operation of High-Level Control Systems (HLC)
• Promote the increased use of AFR (Alternative Fuels and Raw Materials); evaluate AFR with respect to their impact on the process; develop and implement solutions to minimize AFR impact
• Provide technical support on the implementation of new equipment and/or new procedures.
• Conduct economic and operational feasibility studies on proposed modifications and/or additions. Commission and de-bottleneck new installations
• Ensure compliance with internal control procedures - communicate problems in operations and deviations from standards.
• Drive Health and Safety according to regional and plant priorities.
• This position requires up to 50% travel (primarily national/domestic, but some international).

Job description

Amrize Cement Inc. is seeking a Senior Process Engineer for our Holly Hill, SC plant.

You will oversee and support plant discussions and investigations to improve throughput, efficiency, quality, and environmental performance. Key duties include coordinating improvement initiatives with Quality, Production and Maintenance, analyzing equipment performance, developing SOPs, training operations personnel, and providing technical support for emissions, AFR evaluation, and new installations.