Senior Process Engineer

Saint-Gobain Group; Worcester (MA); On-site; USD 80,000 - 100,000; Full time

Job summary

A leading company in advanced ceramics seeks a Process Engineer in Worcester, MA. The ideal candidate will utilize their engineering expertise to improve manufacturing processes and develop new systems for production. This role requires a Bachelor’s degree in Ceramics or Materials Engineering and significant experience in ceramics manufacturing.

Benefits

Competitive base salary

Incentive compensation packages

Qualifications

• Five or more years of experience in a manufacturing/industrial setting.
• Experience with ceramic mixing, pressing, extrusion, drying, and firing processes.
• Ability to lead teams and understand manufacturing processes in detail.

Responsibilities

• Develop and design new production processes and systems.
• Act as a technical advisor to manufacturing engineers and production supervision.
• Perform statistical analysis of process variables and lead improvement projects.

Skills

Statistical Process Control (SPC)

Lean Manufacturing

Kaizen

Process Improvement

Team Leadership

Education

Bachelor's Degree in Ceramics or Materials Engineering

Master's Degree in Ceramics or Materials Engineering

Tools

Ceramic Mixing Equipment

Pressing Equipment

Extrusion Equipment

Drying and Firing Equipment

Job description

Product & Market Introduction: Saint-Gobain Ceramics in Worcester, MA is part of Saint-Gobain Ceramics & Plastics, a technical leader in advanced and industrial ceramics and their applications for industrial usage. Our constant aim is to develop refractory products and technologies to better serve the foundry, kiln, primary metals and energy markets.

Job Goals: Utilize a multidiscipline, in-depth technical knowledge of engineering principles, theories, and concepts to develop and design new processes and systems for production and to improve existing processes and systems in order to achieve better quality and lower costs. Additionally the incumbent is to act as technical advisor to manufacturing engineers, production supervision and marketing.

WHAT ARE THE REQUIREMENTS?

Bachelor's Degree with a major in Ceramics or Materials Engineering (or a related field) is required. A Master's Degree with a major in Ceramics or Materials Engineering (or a related field) is preferred. Five or more years of progressive experience in a manufacturing/industrial setting with experience working in operations, process engineering, and manufacturing is required. Past experience with SPC and familiarity with 5S, Kaizen and Lean manufacturing principles is strongly preferred. Experience with ceramic mixing, pressing, extrusion, drying and firing processes and equipment is required. Experience with 3DP of ceramic materials is preferred.

IS THIS JOB FOR YOU?

The incumbent is the technical expertise for pressed Al2O3, SiC and ZrO2 refractory products, as well as extruded SiC refractory products (3DP experience is a plus). Must have the ability to effectively understand the various manufacturing processes in detail. The ability to work as part of a team and to lead a team to achieve goals is also essential. Applies engineering principles and concepts from multiple disciplines to improve production; to develop and implement new processes; and to solve problems related to product and process quality, performance, and cost. Must have manufacturing experience with raw material, mixing, compaction, extrusion, 3DP (preferred), drying and firing aspects of SiC, Al2O3, ZrO2 or similar ceramic materials. Performs statistical analysis of process variables and rejection rates, interprets data and leads resulting process and product improvement projects. Creates, implements, and oversees vital quality and process control procedures. Participates in cost control programs and the standardization of processes and procedures. Frequently interacts with production personnel to evaluate and solve production problems and to advise on process capability and customer demands. Works closely with Marketing, R&D and production management in developing and testing new products and processes before they are introduced into production. Coordinates the integration of prototype items and new materials into the manufacturing process.

Legal Statement

Saint-Gobain provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, gender, sexual orientation, gender identity or expression, national origin, age, disability, genetic information, marital status, amnesty, or status as a covered veteran in accordance with applicable federal, state and local laws. Saint-Gobain is an equal opportunity employer of individuals with disabilities and supports the hiring of veterans.

A LITTLE MORE ABOUT US

Saint-Gobain Ceramics Division regroups Saint-Gobain’s businesses specialized in ceramic-based solutions for industrial clients. Our product range spans from advanced ceramic grains and powders, to specialty refractories and ceramic systems. We offer “Material Solutions That Make a Difference”, in the sense that our ceramic products and services are mission-critical to our customers’ own applications. At the heart of industry, we pride ourselves in serving segment-leading customers across the world, through long-term, trust-based relationships. At Saint-Gobain, our people are our most valuable asset so we provide competitive base salary and incentive compensation packages to reward and recognize employees for their contributions toward the company's success.