Senior Process Engineer

McCarl's Technical Services LLC; Pittsburgh (Allegheny County); On-site; USD 90,000 - 120,000; Full time

Job summary

McCarl's Technical Services in Pittsburgh is seeking a dedicated Process Engineer with a strong focus on process safety to lead the design and optimization of heavy industrial processes across chemical, oil & gas, pharmaceutical, and minerals sectors. You will collaborate with Engineering & Design and construction teams to deliver robust deliverables.

The role requires a BS in chemical engineering and expertise in process safety practices (PHA, HAZOP, PSM, OSHA), plus experience with PFDs,

Qualifications

• BS in chemical engineering or related field.
• Demonstrated experience in process safety, including PHA participation, PSM implementation, and compliance.
• Working knowledge of industry standard design practices and engineering principles.

Responsibilities

• Create process engineering deliverables, including design, analysis, and optimization of industrial processes in the heavy industrial sector.
• Develop PFDs, P&IDs, material and energy balances, and other process deliverables.
• Develop and revise engineering design procedures and technical specifications.
• Possess working knowledge of process control systems and process safety design.
• Participate in PHAs including HAZOP, LOPA, and SIL assessments and own resulting actions.

Skills

Process engineering

Process safety

Project management

Regulatory compliance

Communication skills

Education

Bachelor of Science in Chemical Engineering

Tools

CAD software

Process simulation software

Job description

As McCarl's continues to experience success and increasing demand for the high-quality services we provide, we are excited to offer new opportunities for growth and advancement. Our continued national expansion means that we are actively seeking dedicated, innovative, and forward-thinking professionals to join our team. If you're looking for a dynamic work environment where your contributions are valued and where you can grow alongside a company that is committed to excellence, McCarl's Technical Services (MTS) offers the ideal environment. We believe in investing in our people and providing the resources and support needed to help you reach your full potential. McCarl's fosters a culture of collaboration, innovation, and commitment to excellence. Join us and be part of a thriving company with endless possibilities for career development.

General Purpose:

Responsible for process engineering with a strong focus on process safety, leading the creation of deliverables for engineering and construction projects. Typical industries include chemical, oil & gas, pharmaceutical, minerals & metals. This role collaborates across Engineering & Design as well as with McCarl's construction and maintenance teams.

Essential Duties and Responsibilities:

• Create process engineering deliverables, including design, analysis, and optimization of industrial processes in the heavy industrial sector.
• Develop process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), material and energy balances, and other process engineering deliverables.
• Develop and revise engineering design procedures and technical specifications.
• Possess a working knowledge of process control systems and process safety design.
• Participate in process hazard analyses (PHA) including HAZOP, LOPA, and SIL assessments and take ownership of resulting action items.
• Provide technical guidance on process safety regulations and best practices (e.g., OSHA, PSM, EPA, RMP).
• Review and advise on process design to ensure adherence to safety standards and regulations.
• Develop sketches and coordinate the completion of associated models with the design team.
• Lead Design Reviews and Lesson Learned sessions.
• Liaison with other discipline engineers to ensure design and engineering conformance to the process.
• Assist clients' technical teams in the definition and development of essential process engineering work, design approach and design criteria for projects.
• Provide technical support for construction or operating sites, as needed.
• Monitor and report as required on the status of process engineering and safety projects.
• Effectively communicate and project the core values of McCarl's.
• Maintain effective interpersonal communications at all levels.
• Perform other duties as assigned by manager/supervisor.

Qualifications:

• Bachelor of Science degree in chemical engineering or a related engineering discipline with experience in industrial processes and design for heavy industry.
• Demonstrated experience in process safety, including PHA participation, PSM implementation, and compliance.
• Working knowledge of industry standard design practices, good mechanical aptitude, and general knowledge of engineering principles.
• Understanding of standards and specifications (e.g., ASME, API, NFPA, AIChE, CCPS, OSHA, EPA).
• Ability to attain and promote good customer relationships (both internal and external).
• Proficient in the use of process simulation software or willing to learn would be a plus.
• Ability to safely visit sites to walk down scope and meet with internal and external stakeholders.
• Basic computer skills in Microsoft Office. Experience in CAD software would be a plus.
• Possess (or ability to obtain) OSHA 10.
• Ability to manage multiple projects simultaneously and prioritize effectively.
• Excellent written and presentation skills and a comprehensive understanding of the English language.

McCarl's and Affiliates are Equal Opportunity Employers. All qualified applicants will receive consideration for employment without regard to their race, color, religion, sex, sexual orientation, gender identity, national origin, age, genetic information, disability, veteran status, or on any other characteristic protected by law.