Senior Plastics Product Development Manager

Centor Rx; Millersburg (OH); On-site; USD 120,000 - 160,000; Full time

Benefits offered by this job

Health/Dental/Vision

401k

Paid holidays

Wellness program

Job summary

Centor, Millersburg, OH, is seeking a Senior Plastics Product Development Manager to lead tooling and mold design from concept to production for injection molding. You will use CAD/3D modeling and mold-filling simulations while driving process optimization and cross-functional collaboration.

Responsibilities include tool health management, validation of new molds, design changes, cooling and packing analyses, and continuous improvement to reduce cycle times.

Qualifications

• BA in Mechanical Engineering and 7-10 years in a high-speed manufacturing mold environment.
• Advanced knowledge of molds and mold systems and their application in manufacturing.
• Advanced knowledge of injection molds, mold construction, tooling systems, and mold maintenance.
• Lean SMED and VSM for process flow of mold designs.

Responsibilities

• Support, validate, and revise mold design and fabrication for prototype and final tooling.
• Use mold-filling simulation software to simulate molten plastic flow into mold geometries.
• Evaluate and optimize new mold designs before steel is cut and solve problems with existing molds.
• Direct, review, and approve design changes to the molds within the facility.
• Perform cooling time studies, gate seal studies, CPW studies, pressure drop studies, fill analyses, and related mold studies.
• Model packing, warpage, and cooling to predict sinks and distortions.
• Collaborate with R&D, Quality, and Manufacturing to ensure tooling meets product specs and regulatory requirements.
• Drive root cause analysis of production issues impacting quality or yield, and implement improvements.
• Identify sources of variation and design solutions within the manufacturing process.
• Collect process data and perform trending to monitor stability and identify improvements.
• Maintain quality control and safety standards.
• Assist in validation activities and CAPA investigations.
• Oversee tooling builds, testing, and validation of new molds and tooling.

Skills

Mold Shop Management

CAD & 3D Modeling

Lean Manufacturing (SMED/VSM)

Injection Molding

Root Cause Analysis

Education

BA in Mechanical Engineering

Tools

CAD software

3D modeling tools

Mold-filling simulation software

Job description

Mold Department

Summary

Centor in Millersburg Ohio is seeking a Senior Plastics Product Development Manager. This role serves as the technical authority for tooling, mold design, product manufacturability, and process optimization from concept through production for injection molding operations.

Duties and Responsibilities

• Support, validate, and revise mold design and fabrication for prototype and final tooling.
• Use mold-filling simulation software to simulate molten plastic flow into mold geometries.
• Evaluate and optimize new mold designs before steel is cut and solve problems with existing molds.
• Direct, review, and approve design, and changes to the molds within the facility.
• Perform Cooling Time studies, Gate Seal studies, Cosmetic Process Window (CPW) studies, Pressure Drop studies, Fill analysis, Cavity Balance studies, Mold Viscosity tests, etc.
• Model packing, warpage, and cooling to predict sinks and distortions.
• Participate in new process design and process troubleshooting through design for manufacturability (DFM) and simulations using mold-filling software.
• Update future mold builds and/or part geometry to improve the molding process.
• Manage tool health and create tool retirement plan.
• Define and standardize tool builds.
• Oversee the tooling build, testing, and validation of new molds and tooling.
• Support new mold run-offs and work with mold techs and Quality to resolve issues as they arise.
• Implement continuous improvement initiatives to enhance tooling performance and reduce cycle times.
• Collaborate with cross-functional teams, including R&D, Quality, and Manufacturing, to ensure tooling designs meet product specifications and our regulatory requirements.
• Drive root cause analysis of production issues impacting product quality or yield, support implementation of improvements, countermeasures, and preventative action.
• Identify sources of variation (procedure, process, equipment, people) within the manufacturing process and design solutions.
• Collects process data and performs trending and statistical evaluation to monitor process performance to understand stability and areas for improvement.
• Maintain quality control and safety standards.
• Actively contribute to meeting business objectives around compliance, cost savings, and potentially capital spend requirements.
• Assists Quality in completing validation activities as required.
• Assists in non-conformance and CAPA investigations.
• All other duties as required by business needs

Qualifications

• BA in Mechanical Engineering and minimum 7-10 yrs experience working in a high-speed manufacturing environment as a Mold Shop Manager.
• Advanced knowledge of molds and mold systems and their application in a manufacturing setting.
• Advanced knowledge of mold building concepts and plastic part designs
• Advanced knowledge of injection molds, blow molds, mold construction, tooling systems, and mold maintenance.
• Extensive understanding of plastic materials, resin behavior, shrinkage, cooling, and processing characteristics.
• Knowledge of raw materials, production equipment and processes, quality control, and other techniques for maximizing the effective manufacture and distribution of goods.
• Knowledge of business and management principles involved in planning, resource allocation, employee relations, leadership techniques, in the coordination of people and resources.
• Knowledge of machines, molds, including their designs, uses, repair, and maintenance.
• Knowledge of steel types, alternate materials, plastic molding improvements.
• Lean background in SMED and VSM for process flow of the mold designs and understanding of concepts.
• Advanced skills in CAD & 3d modeling.
• Ability to manage a program from part design to prototype molds, and into production molds.

Full Benefits Package including Health/Dental/Vision, Wellness Program, Vacation, 12 Paid Holidays, 401k, and many more

Centor is an Equal Opportunity Employer and affords equal opportunity to all applicants and employees for all positions without regards to race, color, religion, sex national origin, age, disability, veteran status, or any other legally protected status in accordance with applicable federal, state, and local laws.