Senior Mechanical Engineer, Test Stands & Thermal Systems

Pentangle Tech Services | P5 Group; California; On-site; USD 90,000 - 135,000; Full time

Job summary

Form Energy is seeking a Mechanical Engineer with 5+ years of experience to design and build the physical test stands used to test their iron-air battery systems. You will design complex mechanical test equipment from CAD concept through fabrication and assembly, and build test systems with HVAC, thermal management, hydrogen and electrolyte handling.

You will collaborate with Design and Test Engineering to create hardware that reveals failure modes early, and integrate sensors, actuators, and

Qualifications

• 5+ years Mechanical Engineering experience
• Strong CAD/design background, especially SolidWorks or NX
• Experience designing/building test equipment, test stands, fixtures, or similar hardware
• Experience taking designs through fabrication/assembly
• Manufacturing Engineering experience
• Experience with thermal/HVAC/fluid/air-handling systems
• Exposure to sensors, actuators, instrumentation, or DAQ
• Experience around high-power or chemical systems and safety requirements
• Battery/energy experience is a plus, not required

Responsibilities

• Design complex mechanical test equipment from CAD concept through fabrication and assembly.
• Build test systems involving HVAC, thermal management, hydrogen management, electrolyte management, and air handling.
• Create test environments that simulate real-world operating conditions for battery packs and auxiliary equipment like pumps, manifolds, and power electronics.
• Work with Design and Test Engineering to create hardware that helps uncover failure modes early.
• Integrate sensors, actuators, and DAQ hardware alongside Electrical, Controls, and Chemical Engineers.

Skills

5+ years experience

CAD design

Test equipment

Fabrication

Manufacturing Engineering

Thermal/HVAC

Sensors/DAQ

Safety awareness

Battery experience

Job description

Form Energy is seeking a Mechanical Engineer with 5+ years of experience to design and build the physical test stands used to test their iron-air battery systems. You will design complex mechanical test equipment from CAD concept through fabrication and assembly, and build test systems with HVAC, thermal management, hydrogen and electrolyte handling.

You will collaborate with Design and Test Engineering to create hardware that reveals failure modes early, and integrate sensors, actuators, and