Senior Mechanical Engineer

Hydro Extrusion USA, LLC; Cressona (PA); On-site; USD 90,000 - 130,000; Full time

Benefits offered by this job

Quarterly Profit Sharing

Retirement Savings Plan

Education Assistance

Bonus Plan Eligibility

Medical, Rx, Dental, Disability, Life

Flexible Spending Accounts

Referral Bonuses

Parental Leave

On-site Gym & Cafe

Job summary

Hydro Extrusions USA, LLC seeks a Mechanical Engineer to support safe, reliable operation of aluminum extrusion manufacturing equipment and processes. You will lead projects, improve equipment, troubleshoot issues, and partner with Operations, Maintenance and Quality teams.

The role emphasizes design, specification, and documentation, with a focus on reliability, safety, and efficiency in a large, global extrusion operation.

Qualifications

• Bachelor's degree in engineering mandatory.
• At least 10 years of engineering experience.
• Experience in a manufacturing environment required.

Responsibilities

• Provide mechanical engineering support for extrusion presses, heating, handling, saws, runout tables, and packaging equipment.
• Lead equipment reliability, productivity, and continuous improvement projects to improve safety, quality, throughput, and cost.
• Troubleshoot complex mechanical issues and develop corrective actions.
• Design, modify, and improve equipment, components, tooling, and systems.
• Develop specifications, layouts, drawings, calculations, and project docs.

Skills

Aluminum extrusion

Mechanical systems

CAD

Engineering drawings

Project management

Education

Bachelor's degree in Engineering

Tools

CAD

Job description

life insurance, parental leave, profit sharing

What we offer you

• Quarterly Profit Sharing
• Retirement Savings Plan
• Education Assistance
• Bonus Plan Eligibility
• Medical, Rx, Dental, Disability, Life Insurance
• Flexible Spending Accounts
• Referral Bonuses
• Parental Leave
• On-site Gym & Cafe

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production sites in 40 countries and employing 20,000 people. Through our unique combination of local expertise, global network, and unmatched R&D capabilities, we can offer everything from standards profiles to advanced development and manufacturing for most industries.Since 1905, Hydro has turned natural resources into valuable products for people and businesses with focus on a safe and good workplace for our 30,000 employees in more than 140 locations.

What you will be doing

Job Summary: The Mechanical Engineer is responsible for providing engineering expertise to support the safe, reliable, and efficient operation of aluminum extrusion manufacturing equipment and processes. This position leads mechanical engineering projects, equipment improvements, troubleshooting, and continuous improvement initiatives while partnering closely with Operations, Maintenance, Quality, and other engineering functions.

• Provide mechanical engineering support for aluminum extrusion presses, billet heating systems, handling systems, saws, pullers, runout tables, aging ovens, packaging equipment, and related manufacturing systems.
• Lead equipment reliability, productivity, and continuous improvement projects to improve safety, quality, throughput, and operating cost.
• Troubleshoot complex mechanical equipment and process issues and develop effective corrective actions.
• Design, specify, modify, and improve equipment, components, tooling, and mechanical systems.
• Develop engineering specifications, equipment layouts, drawings, calculations, and project documentation.
• Lead capital projects from concept and justification through installation, commissioning, and startup.
• Partner with Maintenance and Operations to identify equipment reliability opportunities and eliminate recurring failures.
• Analyze equipment performance, downtime, and process data to identify root causes and improvement opportunities.
• Support preventive and predictive maintenance strategies for critical production equipment.
• Ensure engineering solutions comply with applicable safety, environmental, and industry standards.
• Work with suppliers and contractors on equipment selection, design, installation, and technical issues.
• Support continuous improvement initiatives using Lean, root cause analysis, and structured problem-solving methodologies.
• Participate in equipment and process risk assessments, MOC activities, and project reviews.
• Provide technical guidance and mentorship to maintenance and operations personnel as needed.

What will make you successful?

Required Education/ Experience:

• Bachelor's degree in Engineering.
• At least 10 years of engineering experience.
• Experience working in a manufacturing environment.

Preferred Skills/ Qualifications:

• Experience with aluminum extrusion or metals processing.
• Strong knowledge of mechanical systems, machinery, hydraulics, pneumatics, bearings, drives, conveyors, and industrial equipment.
• Experience with engineering drawings, CAD, equipment specifications, and project management.

Equal opportunities

Hydro in North America is an Equal Opportunity Employer where all phases of employment are based strictly upon the qualifications of the individual as related to the work requirements of the position. This policy is applied without regard to race, sex, sexual orientation, gender identity, religion, national origin, ancestry, age, disability, veteran status, marital status or any other category protected by law. We strive to provide equal opportunities for all to contribute and succeed with us.

As part of our recruitment process, we may use jobrelated assessments in selected roles.These tools help us better understand workrelated strengths and support a fair and consistent hiring process. Any assessment results are reviewed together with your experience, qualifications, and interviews, and are never used as the sole basis for hiring decisions.

If you need an accommodation in order to complete the application, please contact Hydro Recruiting via email at [e-mail]

Why Hydro?

Are you looking to make a real impact? For over a century, our people have been the driving force in solving some of the world's most pressing issues - and we hope you'll join us in solving the next century's. Whether you're working to close the loop at one of our recycling facilities or ensuring efficient renewable energy processes to decarbonize aluminium production, your contributions make an impact in our shared purpose of propelling our industries and the world into a greener future.

A job where you make a difference

A key part of succeeding in this mission involves encouraging a collegial environment where our differences are acknowledged as our greatest competitive advantage. Your diverse perspective makes us stronger. Our global diversity, inclusion and belonging program enables us to cultivate a high-performing and inclusive workplace where everyone feels valued.

Your career journey is unique. We strive to provide you with the support needed to achieve your full potential. With our global reach, inclusive culture, and cutting-edge technology you'll have the opportunity to build a career that aligns with your strengths and passions.

Join our global community of over 30,000 people with a presence in 40 countries and united by the values of Care, Courage and Collaboration. At Hydro, you have the chance to make a difference in the industries that matter. Explore our world and the heart of our operations.