Senior Mechanical Design Engineer

Insight Global; Albuquerque, Santa Fe (NM, NM); On-site; USD 69,000 - 110,000; Full time

Job summary

Insight Global is seeking a highly creative Senior Mechanical Design Engineer to support development of advanced manufacturing equipment for TRISO fuel production and microfluidic kernel formation processes. You will design, prototype, test, troubleshoot, and refine equipment from concept through deployment, with a focus on throughputs, scalability and reliability.

The role demands 5–10+ years of mechanical design experience, SolidWorks proficiency, and strong knowledge of GD&T.

Qualifications

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Chemical Engineering, or related technical discipline.
• 5-10+ years of mechanical equipment design experience.
• Advanced proficiency with SolidWorks or similar 3D CAD software.
• Proven experience designing and developing equipment from concept through prototype and production implementation.
• Strong understanding of machined components, welded assemblies, sheet metal fabrication, fluid handling equipment, and system integration.
• Practical knowledge of GD&T and engineering drawing fundamentals.
• Strong troubleshooting, root cause analysis, and problem-solving abilities.
• Ability to work independently in a fast-paced development environment.

Responsibilities

• Design, prototype, test, troubleshoot, and refine equipment for microfluidics and manufacturing processes.
• Develop detailed assemblies, fabrication packs, P&IDs, wiring diagrams and supporting design documentation.
• Collaborate with scientists, manufacturing and operations teams to deliver manufacturable solutions.
• Lead design-for-manufacturing considerations and drive multiple build-test-learn iterations.

Skills

Mechanical design

Troubleshooting

Problem solving

GD&T

Prototype to production

Team collaboration

Education

Bachelor's degree in Mechanical Engineering

Tools

SolidWorks

Job description

We are seeking a highly creative and hands‑on Senior Mechanical Design Engineer to support the development of advanced manufacturing equipment used in TRISO fuel production and microfluidic kernel formation processes. This role is focused on rapid product development and iterative engineering, requiring an individual who can evaluate existing systems, identify opportunities for improved throughput, scalability, quality, and reliability, and develop innovative mechanical solutions from concept through operational deployment. The successful candidate will design, prototype, test, troubleshoot, and refine equipment involving microfluidics, fluid handling systems, flow and pressure balancing, machine vision integration, particle sorting technologies, automation, and process equipment. Working closely with scientists, manufacturing personnel, and operations teams, this engineer will create manufacturable solutions, develop detailed assemblies, fabrication packages, P&IDs, wiring diagrams, and supporting design documentation, while participating directly in hands‑on assembly, testing, debugging, and continuous design improvement. The ideal candidate thrives in early‑stage technology development environments, understands design‑for‑manufacturing principles, and enjoys taking ownership of equipment through multiple build‑test‑learn iterations rather than focusing primarily on late‑stage qualification, documentation, or regulatory activities. Salary ranges from $50-80/hr and will sit in ABQ, NM.

Required Skills & Experience

Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Chemical Engineering, or related technical discipline.

5-10+ years of mechanical equipment design experience.

Advanced proficiency with SolidWorks or similar 3D CAD software.

Proven experience designing and developing equipment from concept through prototype and production implementation.

Strong understanding of machined components, welded assemblies, sheet metal fabrication, fluid handling equipment, and system integration.

Practical knowledge of GD&T and engineering drawing fundamentals.

Strong troubleshooting, root cause analysis, and problem‑solving abilities.

Ability to work independently in a fast‑paced development environment.

Nice to Have Skills & Experience

Experience with microfluidic systems.

Pharmaceutical, medical device, CIP, or SIP equipment experience.

Advanced manufacturing, robotics, semiconductor, aerospace, or nuclear equipment development.

Experience working in Technology Readiness Levels (TRL) 0-6 environments.

Demonstrated Design‑for‑Manufacturing (DFM) and Design‑for‑Assembly (DFA) expertise.

Experience supporting equipment scale‑up from prototype to production.

We are a company committed to creating inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity employer that believes everyone matters. Qualified candidates will receive consideration for employment opportunities without regard to race, religion, sex, age, marital status, national origin, sexual orientation, citizenship status, disability, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to Human Resources Request Form. The EEOC "Know Your Rights" Poster is available here.

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