We are seeking an experienced Sr. Maintenance Manager to lead all maintenance operations within a high-volume manufacturing facility. This role is responsible for the reliability and performance of production equipment, facility assets, utilities, buildings, and grounds while driving a proactive maintenance culture focused on safety, efficiency, and continuous improvement.
The ideal candidate will have a strong background in maintenance leadership, capital project management, asset reliability, budgeting, and developing high-performing maintenance teams in a fast-paced manufacturing environment.
Key Responsibilities
- Provide leadership, coaching, and development for maintenance supervisors, technicians, planners, and support personnel.
- Drive a culture of safety, accountability, continuous improvement, and operational excellence.
- Develop and execute preventive, predictive, and corrective maintenance programs to maximize equipment reliability and minimize downtime.
- Collaborate with plant leadership to achieve operational KPIs, production goals, and annual business objectives.
- Manage department operating and capital budgets while aligning spending with production demands and business needs.
- Lead maintenance planning and scheduling efforts to ensure efficient utilization of labor and resources.
- Oversee capital projects from concept through implementation, ensuring projects are completed on time and within budget.
- Manage contractors, vendors, and outside service providers to support maintenance and project activities.
- Monitor maintenance performance metrics and implement corrective actions to improve asset reliability and equipment performance.
- Ensure compliance with company safety programs, quality standards, ISO requirements, and regulatory guidelines.
- Support and participate in continuous improvement initiatives, audits, and management system requirements.
Qualifications/Required
- 5+ years of Maintenance Manager experience within a manufacturing environment.
- Proven experience leading maintenance teams and developing technical talent.
- Strong knowledge of mechanical, electrical, hydraulic, pneumatic, and automated production systems.
- Experience with preventive, predictive, and reliability-centered maintenance programs.
- Demonstrated success managing maintenance budgets and capital expenditures.
- Experience planning and executing capital improvement projects.
- Strong project management, organizational, and problem-solving skills.
- Ability to communicate effectively with all levels of the organization.
Preferred
- Experience within food, beverage, dairy, bakery, consumer packaged goods (CPG), or other high-speed manufacturing environments.
- Working knowledge of PLCs, controls systems, and PLC networking.
- Experience with SAP Maintenance or other CMMS platforms.
- Familiarity with ISO standards and proactive maintenance systems.
- Bachelor's degree in Engineering, Business, or a related technical field preferred; equivalent experience will be considered.
- 7+ years of progressive maintenance leadership experience.
Technical Expertise
- PLC Troubleshooting & Controls
- Electrical & Mechanical Systems
- Predictive & Preventive Maintenance
- Asset Reliability & Root Cause Analysis
- Capital Project Management
- Budget Development & Cost Control
- CMMS / SAP Maintenance Systems
- Manufacturing Equipment Maintenance
- Approximately 25% office and 75% manufacturing floor environment.
- Exposure to elevated noise levels requiring hearing protection.
- Some work may be performed in non-temperature-controlled environments.
- Occasional weekend and holiday support may be required to support production schedules and capital projects.
Ideal Background
Successful candidates typically come from: