Senior Industrial Maintenance Technician - PLC/Automation

Ellison Custom Food Ingredients

Fort Wayne (IN)

On-site

USD 65,000 - 90,000

Full time

14 days+

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Job summary

Ellison Bakery in Fort Wayne, Indiana, seeks an experienced Maintenance Technician Level 2 to support advanced diagnostics and maintenance of mechanical, electrical, hydraulic, and automation systems in a high-volume bakery environment.

The role requires 5+ years in industrial maintenance, PLC programming proficiency, and strong leadership. You'll work with CMMS and assist with upgrades, safety compliance, and continuous improvement initiatives.

Qualifications

High school diploma or GED required; associate degree or technical certification in industrial maintenance strongly preferred.
5+ years of experience in industrial maintenance or related field.
Expert-level knowledge of mechanical, electrical, hydraulic, and automation systems.
Proficiency in PLC programming and troubleshooting.
Strong leadership, communication, and problem-solving skills.
Experience with CMMS and maintenance planning tools.
Ability to interpret technical drawings and schematics.

Responsibilities

Perform all duties and responsibilities required of a Level 2 Technician.
Conduct advanced diagnostics and repairs on mechanical, electrical, pneumatic, hydraulic, and automated systems.
Calibrate inspection systems such as metal detectors, X-ray units, and other QC equipment.
Troubleshoot, program, and support automation technologies including robotics, PLCs, HMIs, servos, and VFDs.
Develop PLC programs from scratch and modify existing logic as needed to improve machine performance.
Lead the installation, calibration, alignment, and commissioning of new machinery and equipment.
Develop, implement, and refine preventive and predictive maintenance programs to maximize equipment uptime.
Analyze equipment failures using detailed root cause analysis and recommend durable long-term corrective actions.
Maintain accurate and detailed maintenance records in compliance with company, safety, and regulatory requirements; provide technical leadership and training.
Collaborate closely with engineering, operations, and production teams on equipment upgrades, process optimization, and continuous improvement initiatives.
Perform system installations, equipment calibrations, and mechanical/electrical upgrades as required.
Use advanced diagnostic tools such as calibrators, infrared cameras, vibration analyzers, and electrical metering equipment.
Replace worn or defective components and perform major machine adjustments, rebuilds, and component overhauls.
Write new preventive maintenance procedures, improve existing PMs, and create or update Lockout/Tagout (LOTO) procedures.
Conduct equipment safety checks and ensure all systems meet internal and regulatory safety expectations.