Senior Controls Engineer – AI-Driven Automation

Howmet Aerospace Inc.; Whitehall Township (MI); On-site; USD 105,000 - 150,000; Full time

Job summary

Howmet Aerospace Inc. is seeking a Senior Controls Engineer to design, program, install, and maintain industrial control systems (PLC, SCADA, robotics) with AI/ML integration for adaptive automation on the factory floor.

This role bridges OT and AI platforms to enable real-time decisions and predictive maintenance, with up to 50% travel. Responsibilities include designing, programming, installing, and maintaining control systems, integrating AI outputs into control loops, and driving continuous

Qualifications

• BS in Electrical/Controls Engineering from an accredited institution.
• 3+ years of experience in manufacturing.
• Up to 50% travel; visa sponsorship not available; must be legally authorized to work in the United States.

Responsibilities

• Design, program, and maintain control systems (PLC, SCADA, DCS, robotics) with AI/ML integration for adaptive control and edge computing.
• Integrate AI outputs into control loops (predictive maintenance triggers or anomaly-based shutdowns).
• Troubleshoot, optimize, and upgrade existing automation to support operations.

Skills

PLC skills

Python/AI edge tools

Manufacturing experience

Data-driven mindset

Education

B.S. Electrical/Controls Engineering

Tools

Allen-Bradley PLC

Siemens PLC

HMI

Networking

Job description

Howmet Aerospace Inc. is seeking a Senior Controls Engineer to design, program, install, and maintain industrial control systems (PLC, SCADA, robotics) with AI/ML integration for adaptive automation on the factory floor.

This role bridges OT and AI platforms to enable real-time decisions and predictive maintenance, with up to 50% travel. Responsibilities include designing, programming, installing, and maintaining control systems, integrating AI outputs into control loops, and driving continuous