Senior Contract Manufacturing Lead – Power Electronics & BESS

TAE Power Solutions; Houston (TX); On-site; USD 140,000 - 190,000; Full time

Job summary

TAE Power Solutions seeks an experienced Contract Manufacturing Manager to lead manufacturing execution and performance with U.S. CM partners. You will drive readiness for new products, coordinate EVT/DVT/PVT, and ensure production readiness, documentation, and testing are in place before builds begin.

You will translate demand into capacity, monitor KPIs, and lead mitigations. Travel to U.S. sites is required; role focuses on lean, Six Sigma, PFMEA, and cross-functional leadership across CM,

Qualifications

• 8+ years in manufacturing, ideally with complex electromechanical products.
• 3–5 years working directly with contract manufacturers or other outsourced manufacturing partners.
• Proven track record taking products through NPI, from prototype and pilot builds into volume production.
• Strong command of manufacturing processes, capacity and production planning, production test, quality systems, and factory operations.
• Hands-on experience on the manufacturing floor resolving live production issues.
• Working knowledge of Lean, Six Sigma, PFMEA, control plans, and structured root-cause problem solving.
• Strong project-management and cross-functional leadership skills, with the ability to influence external partners without direct authority.
• Ability to communicate effectively with everyone from factory-floor operators to senior CM leadership.
• Bachelor's degree in Mechanical, Electrical, Industrial, or Manufacturing Engineering, Operations, or a related field.
• Willingness to travel frequently to U.S. contract manufacturing sites.

Responsibilities

• Serve as the primary Operations interface with assigned U.S. contract manufacturing partners, and build strong working relationships across CM leadership, manufacturing engineering, quality, supply chain, planning, and production teams.
• Establish and lead a regular operating cadence with CM leadership covering production performance, quality, material availability, staffing, capacity, testing, cost, and delivery.
• Drive day-to-day manufacturing priorities, issue resolution, risks, and escalations to support customer and program commitments.
• Monitor CM performance against agreed KPIs and lead corrective and recovery plans when performance or schedule falls short.
• Lead manufacturing readiness for new product introductions and production transfers, including readiness plans and launch gates from prototype through volume ramp.
• Ensure manufacturing processes, tooling, fixtures, equipment, test systems, work instructions, and production documentation are in place before builds begin.
• Coordinate EVT/DVT/PVT, pilot builds, production qualification, and ramp with Engineering, Quality, and the CM.
• Drive DFM/DFA feedback between the CM and Engineering, and ensure lessons learned from prototype and pilot builds are incorporated before volume production.
• Translate demand forecasts into manufacturing capacity requirements, and validate line capacity, equipment availability, cycle and takt times, labor, shifts, and factory space.
• Ensure CMs have adequate, trained staffing ahead of ramps.
• Conduct periodic capacity assessments based on demonstrated — not stated — capacity, and develop mitigation or expansion plans for constraints.
• Assess CM capability against product and process requirements, and ensure critical processes are documented, controlled, repeatable, and scalable through PFMEAs, control plans, process validation, and work instructions.
• Ensure CMs have the test equipment, fixtures, procedures, infrastructure, and trained personnel required for production.
• Coordinate implementation and validation of production test systems, and ensure test steps are repeatable, documented, and integrated into the manufacturing flow.
• Partner with Engineering and Quality to support Factory Acceptance Testing (FAT) readiness and execution.
• Partner with Supply Chain and CM planning teams to align demand, material availability, capacity, and production schedules.
• Identify shortages and constraints before they impact customer deliveries.
• Monitor build schedules against customer and program requirements, and ensure finished product is released and ready to ship on committed dates.

Skills

Manufacturing leadership

Contract manufacturing

NPI

PFMEA

Root-cause analysis

Lean

Six Sigma

Project management

Cross-functional leadership

Communication

Education

Bachelor's degree in Mechanical, Electrical, Industrial, or Manufacturing Engineering, Operations, or related field

Tools

ERP/MRP systems

Manufacturing reporting tools

PFMEA

Job description

TAE Power Solutions seeks an experienced Contract Manufacturing Manager to lead manufacturing execution and performance with U.S. CM partners. You will drive readiness for new products, coordinate EVT/DVT/PVT, and ensure production readiness, documentation, and testing are in place before builds begin.

You will translate demand into capacity, monitor KPIs, and lead mitigations. Travel to U.S. sites is required; role focuses on lean, Six Sigma, PFMEA, and cross-functional leadership across CM,